Lens Module Bonding Structure for Miniaturized Camera Stability

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Solution Overview

Problem

The miniaturization of camera modules results in limited bonding areas and strengths, leading to instability and reliability issues in the bonding structure of lens modules, affecting the overall imaging quality and product reliability.

Innovation Solution

A lens module with a ring-shaped fixing component and uneven bonding faces within the lens barrel, utilizing an increased surface area and contact area with glue to enhance bonding strength, where the fixing component includes grooves, lugs, and bevel faces to stabilize the lenses within the barrel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If camera module is miniaturized, then device size is reduced, but bonding area and bonding strength are limited

Engineering Contradiction:
Improvecamera module sizeVSAvoidbonding strength
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The patent transforms the bonding interface from a simple flat surface to a three-dimensional uneven surface with grooves and protrusions. The first bonding face of the lens barrel and the second bonding face of the fixing component feature complementary grooves and protrusions that interlock, converting a two-dimensional bonding problem into a three-dimensional mechanical interlocking structure. This dimensional transformation significantly increases the effective bonding area and strength without increasing the overall module size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The bonding surfaces are segmented into multiple features including grooves, protrusions, and bevel faces rather than being continuous flat surfaces. This segmentation creates multiple discrete bonding zones that distribute stress and increase the total bonding interface area. The segmented structure allows for better glue penetration and adhesion throughout the bonding interface.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If bonding area is limited due to miniaturization, then device size is reduced, but bonding stability deteriorates

Engineering Contradiction:
Improvecamera module sizeVSAvoidbonding stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

By creating uneven bonding faces with grooves and protrusions in three dimensions, the patent increases the effective bonding area beyond what would be available on a flat surface of the same footprint. This dimensional enhancement provides more surface area for adhesive bonding while maintaining the compact overall size of the camera module, thereby improving bonding stability without compromising miniaturization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The bonding structure combines mechanical interlocking features (grooves and protrusions) with adhesive bonding to create a composite bonding system. The grooves and protrusions provide mechanical retention while the glue fills the spaces and creates chemical adhesion, resulting in a composite bonding mechanism that enhances stability beyond what either method could achieve alone in a miniaturized context.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enhanced bonding structure significantly improves the stability and reliability of the lens module by increasing the bonding surface area and strength, ensuring secure assembly and improved imaging quality.

Implementation Method 1

utilizing an increased surface area and contact area with glue to enhance bonding strength

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10795110B2Lens module
Publication Date: 2020.10.06 AAC OPTICS SOLUTIONS PTE LTD
  • US10795110B2 patent drawing
  • US10795110B2 patent drawing
  • US10795110B2 patent drawing

AI summary

A lens module is disclosed. The lens module includes a lens barrel having a first bonding face; a first lens; and a fixing component installed inside the lens barrel and including a second bonding face. At least one the first bonding face and the second bonding face is configured to be lumpy, and the first bonding face and the second bonding face are bonded by glue. The first bonding face, the second bonding face and the glue form a bonding structure.