Lens Module Hard-Soft Structure for Precise Miniature Focusing

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Solution Overview

Problem

The miniaturization of electronic devices, such as cameras and smartphones, complicates mechanical design and leads to low reliability and driving force for lens adjustment, making it challenging to effectively focus the lens.

Innovation Solution

An optical mechanism with a lens module comprising a holder and a barrel, where the holder has a higher hardness material than the barrel, and a driving assembly with a coil and magnet to move the lens module relative to a fixed module, utilizing resilient elements to restrict and position the coil and magnet for precise focusing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If miniaturization is implemented in electronic devices, then device size is reduced, but mechanical design difficulty increases and reliability decreases

Engineering Contradiction:
Improvedevice sizeVSAvoidmechanical design reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The lens module is divided into distinct components with different material properties: a holder made of hard material for structural support and positioning, and a barrel made of soft material for cushioning and shock absorption. This segmentation allows each component to perform its specific function optimally, maintaining reliability in miniaturized devices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material construction by combining hard material (holder) and soft material (barrel) in a single lens module assembly. This composite approach enables the structure to simultaneously provide rigidity for precise positioning and flexibility for shock resistance, solving the reliability issue in miniaturized designs.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If miniaturization is implemented in electronic devices, then device size is reduced, but driving force for lens movement decreases

Engineering Contradiction:
Improvedevice sizeVSAvoiddriving force for lens movement
Core Design Contradiction:
Volume of moving objectVSForce

Solution Approach 1:

The patent changes the material parameter (hardness) of different components to optimize force transmission. The hard holder provides rigid support for precise force application, while the soft barrel allows for controlled deformation and force distribution, maintaining effective driving force in the miniaturized lens module.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If hard material is used for the holder, then positioning precision is improved, but shock resistance decreases

Engineering Contradiction:
Improvepositioning precisionVSAvoidshock resistance
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The patent applies local quality by using hard material specifically for the holder where positioning precision is critical, and soft material for the barrel where shock resistance is needed. This localized material selection allows each component to excel at its specific function without compromising the other.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By combining hard and soft materials in a composite lens module structure, the patent achieves both precise positioning (through the rigid holder) and shock resistance (through the flexible barrel), resolving the contradiction between positioning precision and shock resistance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the reliability and accuracy of lens movement while minimizing the size of the optical mechanism, preventing damage and ensuring precise positioning, thus addressing the challenges of miniaturization.

Implementation Method 1

The driving assembly has a coil and a magnet for driving the lens module to move relative to the fixed module

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

The first resilient element has a first connecting portion, a second connecting portion, and a deformable portion connecting the first connecting portion with the second connecting portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11886035B2Optical mechanism and lens module thereof
Publication Date: 2024.01.30 ACTUTEK CORP
  • US11886035B2 patent drawing
  • US11886035B2 patent drawing
  • US11886035B2 patent drawing

AI summary

A lens module is provided, including a holder, a barrel, and an optical element. The optical element is affixed in the barrel, and the holder has a first material. Additionally, the barrel is affixed in the holder and has a second material, wherein the hardness of the first material is greater than the hardness of the second material.