Lens Module Using Shape Memory Alloy for Compact Image Stabilization

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Solution Overview

Problem

Camera lens modules are bulky due to their large volume, which increases power consumption and cost, especially in portable devices, and existing image stabilization methods like voice coil motors are inefficient.

Innovation Solution

A lens module design incorporating a light path altering element and electronically controlled deformation elements, such as shape memory alloy wires, to divert the light path and compensate for hand shake, allowing for a more compact size and reduced power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a voice coil motor is adopted to drive the lens assembly to shift relative to the sensor to compensate for hand shake, then image stabilization is achieved, but power consumption, cost and volume of the lens module increase

Engineering Contradiction:
Improveimage stabilizationVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical voice coil motor system with a shape memory alloy-based optical path adjustment system. The shape memory alloy wires directly act on the optical path altering element to compensate for hand shake, eliminating the need for separate motors, drivers, and control electronics, thereby significantly reducing power consumption while maintaining stabilization functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the shape memory alloy's unique phase transition property (between austenite and martensite phases) to change its shape in response to temperature changes. This parameter change enables the optical path altering element to automatically adjust its position and compensate for hand shake without requiring external power-driven actuators

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a voice coil motor is adopted to drive the lens assembly to shift relative to the sensor to compensate for hand shake, then image stabilization is achieved, but cost increases

Engineering Contradiction:
Improveimage stabilizationVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces the complex mechanical voice coil motor system with a shape memory alloy-based optical path adjustment system. The shape memory alloy wires directly act on the optical path altering element to compensate for hand shake, eliminating the need for separate motors, drivers, and control electronics, thereby significantly reducing power consumption while maintaining stabilization functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The shape memory alloy wires serve as a cost-effective alternative to expensive voice coil motors. The optical path altering element can be easily replaced or adjusted, providing an economical solution for image stabilization that reduces both component cost and manufacturing complexity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If a voice coil motor is adopted to drive the lens assembly to shift relative to the sensor to compensate for hand shake, then image stabilization is achieved, but volume of the lens module increases

Engineering Contradiction:
Improveimage stabilizationVSAvoidvolume of lens module
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent merges the optical path altering function with the stabilization function into a single integrated system. The shape memory alloy wires are directly coupled to the optical path altering element, combining the optical component and actuator into one compact unit, thereby eliminating the need for separate voice coil motors and reducing overall module volume

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent adjusts the optical path in a different spatial dimension by using the shape memory alloy wires to change the angle and position of the optical path altering element. This dimensional approach to stabilization allows for a more compact arrangement of components compared to traditional linear motor-driven lens shifting

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Volume of moving object

If the lens module volume is reduced to facilitate portability, then camera device portability is improved, but the complexity of achieving compact design increases

Engineering Contradiction:
Improvevolume of lens moduleVSAvoiddesign complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical drive systems with shape memory alloy-based optical path adjustment, simplifying the overall design while achieving compact volume. The direct action of shape memory alloys on optical components eliminates intermediate mechanical linkages and control systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs dynamic shape memory alloy wires that can change their physical state in response to temperature variations, enabling automatic optical path adjustment. This dynamic property allows the system to adapt to hand shake conditions without requiring complex control algorithms or multiple sensors

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces the thickness and power consumption of the lens module while lowering production costs by enabling compact size and efficient image stabilization without the need for voice coil motors.

Implementation Method 1

a light path altering element... An image beam incident to the light path altering element is diverted from a first light transmission path to a second light transmission path

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

at least one group of electronically controlled deformation element... deformation of the at least one group of electronically controlled deformation element makes the light path altering element to move

Methodology Applied
Scientific EffectShape memory alloy effect: Shape Memory Alloy

Data Source

PatentUS10520747B2Lens module
Publication Date: 2019.12.31 LUXVISIONS INNOVATION TECHNOLOGY CORP LTD
  • US10520747B2 patent drawing
  • US10520747B2 patent drawing
  • US10520747B2 patent drawing

AI summary

A lens module including a light path altering element, a first lens assembly, a first sensor and at least one group of electronically controlled deformation element is provided. An image beam incident to the optical path altering element is diverted from a first light transmission path to a second light transmission path. The first lens assembly is disposed between the light path altering element and the first sensor. The at least one group of electronically controlled deformation element is connected to the light path altering element, and deformation of the at least one group of electronically controlled deformation element makes the light path altering element to move.