Helmet Lens Mounting Mechanism for Fine Position and Angle Adjustment

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Solution Overview

Problem

Existing lens unit attachment mechanisms for helmets lack the ability to make fine adjustments in both the angle and position of the lenses to accommodate various face lengths and eye positions, limiting the field of view and comfort for helmet wearers.

Innovation Solution

A lens unit attachment mechanism that includes angle adjustment members, position adjustment members, and retention members, allowing for pivoting and extension/retraction capabilities to adjust the lens unit's position and angle, along with a size adjustment member to fit different face widths, ensuring a secure and comfortable fit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the lens unit is fixed in a predetermined position and angle, then the structure is simple and easy to manufacture, but it cannot adapt to various face lengths and eye positions of helmet wearers

Engineering Contradiction:
Improveadaptability to various face lengths and eye positionsVSAvoidcomplexity of adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by transforming the fixed lens unit into an adjustable one. The lens unit can be positioned at multiple locations along the arcuate path and rotated to different angles, allowing adaptation to various face lengths and eye positions while maintaining a relatively simple overall structure through the use of a pivot point and retention mechanism.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustment mechanism is segmented into distinct functional components: the arcuate adjustment member with multiple positions, the rotation member for angle adjustment, and the retention member for securing. This segmentation allows each component to perform its specific function independently, achieving high adaptability without excessive overall complexity.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the lens unit is adjustable to multiple positions and angles, then it can adapt to various face lengths and eye positions, but the structure becomes complex and difficult to manufacture

Engineering Contradiction:
Improveadjustability of lens unit position and angleVSAvoidease of manufacturing adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent achieves multiple positions and angles through a dynamic adjustment mechanism centered at a pivot point. The arcuate adjustment member provides multiple predetermined positions along an arc, and the rotation member enables angle adjustment, all while maintaining a relatively simple manufacturing process by using a centralized pivot point and straightforward retention mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustment mechanism is designed with multi-functionality: the same pivot point and retention member structure serve both the arcuate position adjustment and the rotation angle adjustment. This universal design approach allows the mechanism to provide comprehensive adjustability without requiring separate complex systems for each degree of freedom, thereby improving ease of manufacture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the lens unit is securely retained, then it remains stable during use, but fine adjustments in position and angle become difficult

Engineering Contradiction:
Improvestability of lens unit during useVSAvoidease of fine adjustment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The retention mechanism is designed to be dynamic rather than permanently fixed. The retention member can be easily engaged and disengaged, allowing the lens unit to be securely held during use while enabling simple repositioning and re-adjustment when needed. This dynamic retention approach maintains both stability and ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The retention mechanism provides sufficient securing force to hold the lens unit stably during normal use, but is designed to be easily overridden with minimal effort for adjustment purposes. This partial action approach ensures reliable retention during operation while allowing easy re-adjustment when required, balancing stability and operability.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP3469940B1Lens body mounting mechanism
Publication Date: 2021.02.24 SHOEI CO LTD
  • EP3469940B1 patent drawingFigure 1
  • EP3469940B1 patent drawingFigure 2A
  • EP3469940B1 patent drawingFigure 2B~2C

AI summary

A good fitting sensation of a lens unit is obtained by performing fine adjustment of the position and angle of the lens unit. A lens unit attachment mechanism includes a frame member supporting a pair of lenses, side frame members extending rearward of the lenses from left and right end portions of the frame member, an angle adjustment member coupled to the lens unit and having two rotation pivot points, and a position adjustment retention member retaining the angle adjustment member so as to allow extending and retracting. The lens unit attachment mechanism adjusts the position and angle of the lens unit flexibly.