Lens Adjustment Mechanism with Nested Actuator for Optical Rigidity

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Solution Overview

Problem

Existing optical apparatuses, such as digital cameras and interchangeable lenses, face a reduction in rigidity due to the formation of cutouts for focus component adjustments, leading to potential tilting or distortion under external forces.

Innovation Solution

The apparatus includes a cam barrel with an actuator, movement unit, and adjustment unit arranged at different phases in the circumferential direction, with overlapping widths in the optical-axis direction, allowing for stable lens adjustment without compromising rigidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a cutout is formed to the focus component to hold the actuator, then the entire length of the product is reduced, but the rigidity of the focus component is reduced

Engineering Contradiction:
Improveentire length of productVSAvoidrigidity of focus component
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The actuator is nested within a recess formed in the focus component, allowing the actuator to be held inside the focus component when the focus component is retracted. This nesting arrangement reduces the overall product length while maintaining the structural integrity of the focus component by using a recess rather than a through-cutout.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from a two-dimensional cutout approach to a three-dimensional recess structure. By forming a recess that extends into the focus component rather than simply cutting out a portion, the design achieves compactness in the optical axis direction while preserving rigidity through the remaining material structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If the focus component is made more rigid to prevent tilting, then the product length increases, but miniaturization is compromised

Engineering Contradiction:
Improverigidity of focus componentVSAvoidproduct length
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

By nesting the actuator within a recess in the focus component, the design achieves compact integration without requiring additional space that would increase product length. The recess structure provides rigid support for the actuator while maintaining the focus component's overall rigidity and preventing tilting under external forces.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention merges the actuator housing function with the focus component itself. The focus component serves dual purposes: maintaining optical rigidity and housing the actuator through its recess structure. This integration eliminates the need for separate housing structures that would increase product length.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If adjustment rollers are disposed inside the focus component, then lens position adjustment is enabled, but the focus component structure becomes more complex

Engineering Contradiction:
Improvelens position adjustmentVSAvoidfocus component structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The focus component's recess structure serves multiple functions: it houses the actuator, provides structural support, and accommodates the adjustment rollers. This multi-functionality reduces the need for additional separate components, thereby enabling lens position adjustment while minimizing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient miniaturization and stable lens adjustment, reducing noise and maintaining optical performance by positioning components to minimize external forces and thermal expansion effects.

Implementation Method 1

a cam barrel configured to rotate around an optical axis

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 2

an actuator disposed on an inner peripheral side of the cam barrel

Methodology Applied
Scientific EffectActuator:

Implementation Method 3

a movement unit disposed on the inner peripheral side of the cam barrel and configured to move the lens in an optical-axis direction

Methodology Applied
Scientific EffectMechanical force transmission: Mechanical Force

Implementation Method 4

an adjustment unit disposed on the inner peripheral side of the cam barrel and configured to adjust a position of the lens

Methodology Applied
Scientific EffectMechanical adjustment: Mechanical Force

Data Source

PatentUS12085776B2Apparatus and system
Publication Date: 2024.09.10 CANON KK
  • US12085776B2 patent drawing
  • US12085776B2 patent drawing
  • US12085776B2 patent drawing

AI summary

An apparatus includes a lens, a cam barrel configured to rotate around an optical axis, an actuator disposed on an inner peripheral side of the cam barrel, a movement unit disposed on the inner peripheral side of the cam barrel and configured to move the lens in an optical-axis direction, and an adjustment unit disposed on the inner peripheral side of the cam barrel and configured to adjust a position of the lens. The movement unit, the adjustment unit, and the actuator are arranged at different phases from one another in a circumferential direction of the cam barrel. Widths of the movement unit, the adjustment unit, and the actuator in the optical-axis direction overlap one another.