Lens-Based Optical Path Extension for Laser Level Calibration

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Solution Overview

Problem

Traditional laser level calibration methods require a fixed, large physical distance between the laser level and detector, imposing space constraints and introducing interference factors.

Innovation Solution

An optical path extension device is used to optically enlarge the distance between the laser level and detector, allowing calibration without changing the physical distance, using components like objective lenses, focusing lenses, and eyepieces to project the laser.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fixed large physical distance (5m or 10m) is used for calibration, then calibration accuracy can be improved, but space requirements increase and interference factors are introduced

Engineering Contradiction:
Improvecalibration accuracyVSAvoidphysical distance
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

An optical path extension device is introduced as an intermediary component between the laser level and detector. This device includes optical elements (lenses, mirrors) that extend the optical path length without proportionally increasing the physical distance, thereby maintaining calibration accuracy while reducing space requirements and minimizing interference factors

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical approach of physically separating the laser level and detector by a large distance with an optical approach. The optical path extension device uses optical mechanisms (lenses, mirrors) to achieve the equivalent of a long baseline calibration within a compact physical space

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a fixed large physical distance is used for calibration, then calibration accuracy can be improved, but the device complexity and space requirements increase

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical path extension device is designed to be integrated into the existing laser level calibration system, serving multiple functions: extending the optical path, maintaining alignment, and reducing the physical footprint. This multi-functionality avoids adding significant complexity while achieving the goal of improved calibration accuracy

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances calibration accuracy by simulating an enlarged optical path distance, improving precision without requiring additional space.

Implementation Method 1

an optical path extension device, the optical path extension device being arranged at a third position between the laser level and the laser detector and configured to receive the laser emitted by the laser level and project the laser to the laser detector after the laser is adjusted by the optical path extension device

Methodology Applied
Scientific EffectOptical path extension: Lens

Implementation Method 2

an objective focusing lens, the objective focusing lens being configured to perform focusing processing on a laser received by the objective lens

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS12460944B2Device for calibrating laser level
Publication Date: 2025.11.04 NORTHWEST INSTRUMENTATION INC
  • US12460944B2 patent drawing
  • US12460944B2 patent drawing

AI summary

The present disclosure relates to a device for calibrating a laser level, including a base platform configured to support the laser level that is to be mounted at a first position of the base platform, a laser detector arranged at a second position of the base platform and configured to receive a laser, and an optical path extension device arranged at a third position between the laser level and the laser detector and configured to receive the laser emitted by the laser level and project the laser to the laser detector after the laser is adjusted by the optical path extension device. With the optical path extension device, a physical distance between the laser level and the laser detector can be optically extended.