Lens Module Spacer Light Absorbing Layer Flare Reduction

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Solution Overview

Problem

In camera modules with stacked lenses, light reflected from the wall surface of spacers can cause flare phenomena, leading to a deterioration in image quality due to unwanted light being reflected onto the image sensor.

Innovation Solution

The lens module incorporates spacers with light blocking holes, where the wall surface forming the holes features inclined, curved, or perpendicular surfaces coated with a light-absorbing layer to prevent light reflection, ensuring that incident light passes through without being reflected back onto the image sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a light blocking hole is formed in the spacer to allow light to pass through, then light transmission is enabled, but light reflection from the wall surface causes flare phenomenon

Engineering Contradiction:
Improvelight transmissionVSAvoidlight reflection and flare
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies the light absorbing layer to convert the harmful reflection from the spacer wall surface into beneficial light absorption. The light absorbing material transforms the reflected light energy into heat, eliminating the flare phenomenon while maintaining the light transmission function of the light blocking hole.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent applies different properties to different parts of the spacer: the light blocking hole wall surface is coated with a light absorbing layer to prevent reflection, while other parts of the spacer maintain their original light blocking function. This localized treatment solves the reflection problem without compromising the overall light management function of the spacer.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the spacer wall surface is made smooth to facilitate manufacturing, then manufacturing ease is improved, but light reflection increases causing image quality deterioration

Engineering Contradiction:
Improvespacer fabricationVSAvoidlight reflection
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies a light absorbing coating specifically to the light blocking hole wall surface of the spacer. This localized treatment allows the spacer body to maintain its simple smooth structure for easy manufacturing, while the coated hole surface effectively prevents light reflection.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure by combining the spacer material with a light absorbing coating material on its surface. This composite approach maintains the structural integrity and manufacturability of the spacer while adding the light absorption property to eliminate reflection.

Inventive Principle:
Principle #40Composite materials

3Object-generated harmful factors

If a light absorbing layer is added to the spacer wall surface to prevent reflection, then flare phenomenon is reduced, but device complexity increases

Engineering Contradiction:
Improvelight reflectionVSAvoidspacer structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The light absorbing layer is applied only to the specific region where light reflection occurs (the light blocking hole wall surface) rather than the entire spacer. This localized approach prevents flare while minimizing the increase in device complexity by treating only the necessary area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light absorbing layer acts as an intermediary substance between the spacer structure and the light. It mediates the interaction by absorbing light energy that would otherwise be reflected, thereby preventing flare without requiring fundamental changes to the spacer structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents light from being reflected by the spacer surfaces, thereby enhancing image quality by minimizing flare effects and maintaining clear image transmission.

Implementation Method 1

a light absorbing layer is disposed on a wall surface of the spacer forming the light blocking hole

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS10527845B2Lens module
Publication Date: 2020.01.07 SAMSUNG ELECTRO MECHANICS CO LTD
  • US10527845B2 patent drawing
  • US10527845B2 patent drawing
  • US10527845B2 patent drawing

AI summary

A lens module includes a lens barrel, a plurality of lenses disposed in the lens barrel and aligned along an optical axis, and a spacer, disposed between the plurality of lenses, comprising a light blocking hole configured to allow light incident to the plurality of lenses to pass therethrough, wherein a light absorbing layer is disposed on a wall surface of the spacer forming the light blocking hole.