Lens Apparatus Radial Backlash Reduction via Spherical Intermediary

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Solution Overview

Problem

Existing lens apparatuses with helicoid mechanisms suffer from durability issues due to local abrasion and lubricant loss, and attitude changes of optical elements caused by uneven force distributions, particularly when using urging structures that directly contact helicoid screws or change relative to the centroid position.

Innovation Solution

A lens apparatus design featuring a first barrel member with an inner helicoid screw, a second barrel member with an outer helicoid screw, and an urging member, such as plate springs or a coil spring and spherical member, that applies a consistent urging force in a radial direction without direct contact with the helicoid screws, reducing backlash and maintaining a stable force balance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the screw portion of the helicoid is directly urged by an elastic member, then the radial backlash is reduced, but local abrasion of the screw portion and lubricant loss occur, reducing durability

Engineering Contradiction:
Improveradial backlashVSAvoiddurability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

A spherical urging member is introduced as an intermediary between the elastic member and the helicoid screw. The spherical member contacts the screw portion and transmits the urging force, preventing direct contact between the elastic member and the screw. This intermediary structure protects the screw from local abrasion and lubricant loss while maintaining the backlash reduction effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the urging position is fixed on the male helicoid, then the structure is simple, but attitude change of the optical element occurs due to change in balanced state of forces during movement

Engineering Contradiction:
Improveurging structureVSAvoidattitude of optical element
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The urging member is designed to be movable relative to the male helicoid along the optical axis, rather than being fixed. This dynamic configuration allows the urging position to adjust automatically during movement, maintaining a balanced state of forces and preventing attitude change of the optical element while keeping the overall structure relatively simple.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a linear guide mechanism is provided inside the male helicoid to limit rotation, then rotation is constrained, but attitude change occurs due to change in balanced state of forces and partial contact of the urging member edge

Engineering Contradiction:
Improverotation constraintVSAvoidattitude of optical element
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The urging member is designed with a spherical surface instead of a flat or edged surface. The spherical shape ensures continuous contact with the male helicoid during movement, avoiding partial contact of edges that causes instability. The curved surface distributes the urging force more evenly, preventing attitude change while maintaining rotation constraint.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances durability by preventing local abrasion and lubricant loss, reduces optical element attitude changes, and maintains stability of optical performance by consistently applying urging forces that counteract backlash and gravity, ensuring smooth focusing operations.

Implementation Method 1

an urging member configured to urge the second helicoid screw against the first helicoid screw in a direction of a diameter of the first barrel member

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS11693206B2Lens apparatus and image pickup apparatus
Publication Date: 2023.07.04 CANON KK
  • US11693206B2 patent drawing
  • US11693206B2 patent drawing
  • US11693206B2 patent drawing

AI summary

A lens apparatus includes a first barrel member including a first helicoid screw on an inner surface included therein, a second barrel member including a second helicoid screw, screwed with the first helicoid screw, on an outer surface included therein, the second barrel member being movable along a direction of an axis of the first barrel member, an urging member configured to urge the second helicoid screw against the first helicoid screw in a direction of a diameter of the first barrel member, and a third barrel member including an outer surface which has a diameter smaller than a diameter of the second helicoid screw. The urging member is held by the second barrel member inside the second barrel member, and is in contact with the outer surface of the third barrel member.