Image Lens Element Stripe Structure for Stray Light Control
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Solution Overview
Problem
The challenge in developing imaging lens assemblies for portable electronic devices is to enhance image quality while minimizing stray light and ensuring manufacturability and structural integrity.
Innovation Solution
The image lens element features a unique outer diameter surface with stripe structures, including arc and shrinking regions, and a non-axisymmetric design that incorporates wedge-shaped tapered structures to control stray light and facilitate precise manufacturing, and a non-axisymmetric processing to reduce the probability of stray light.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If a conventional lens element design is used, then manufacturing is simpler, but stray light cannot be effectively controlled and image quality is reduced
Solution Approach 1:
The patent applies local quality by creating different surface characteristics in different regions of the lens element. The outer peripheral surface has a roughened surface treatment in specific regions to control stray light, while maintaining smooth surfaces in optical regions. This localized treatment allows stray light control without affecting overall lens performance or requiring complete redesign of the entire lens structure.
Solution Approach 2:
The patent employs asymmetry by designing non-symmetric stripe structures and uneven surface roughness distributions on the lens element. The roughened surfaces are concentrated in specific asymmetric patterns rather than uniformly distributed, creating directional control of stray light while maintaining manufacturing feasibility through non-axisymmetric processing techniques.
2Object-affected harmful factors
If complex stripe structures are added to control stray light, then image quality improves, but manufacturing difficulty increases
Solution Approach 1:
The patent applies preliminary action by incorporating the stripe structures and roughened surface treatments directly into the lens molding process rather than adding them as separate post-processing steps. The mold design includes built-in features that create the desired surface characteristics during injection molding, eliminating the need for complex subsequent machining or coating operations.
Solution Approach 2:
The patent replaces complex mechanical machining operations with injection molding technology to create the stripe structures and surface roughness patterns. By using mold-based formation during injection molding, the complex geometric features are created in a single manufacturing step without requiring multiple precision machining operations or manual interventions.
3Object-affected harmful factors
If non-axisymmetric processing is used to reduce stray light, then image quality improves, but manufacturing precision requirements increase
Solution Approach 1:
The patent applies parameter changes by systematically varying the geometric parameters of the stripe structures, including their widths, spacing, lengths, and angular orientations. These parameters are optimized within specific ranges to achieve effective stray light control while maintaining compatibility with standard manufacturing tolerances. The non-axisymmetric features use controlled parameter variations rather than arbitrary complex geometries.
Data Source
AI summary
An image lens element has a central axis, and includes a first side surface, a second side surface and an outer diameter surface. The second side surface is disposed relatively to the first side surface along the central axis. The outer diameter surface is disposed between the first side surface and the second side surface. The outer diameter surface is farther to the central axis than each of the first side surface and the second side surface to the central axis, and includes an arc region and a shrinking region. The arc region includes a first stripe structure portion. The shrinking region extends along a direction around the central axis and is corresponded to two arc ends of the arc region. The shrinking region is closer to the central axis than the arc region to the central axis, and includes a second stripe structure portion.


