Lenthionine Synthesis via Tetrathiocarbonate Solvent Control

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Solution Overview

Problem

Current methods for synthesizing 1,2,3,5,6-pentathiepane (lenthionine) are industrially disadvantageous due to the need for purification by column chromatography and the generation of insoluble polysulfide compounds, which complicates the production of highly pure lenthionine.

Innovation Solution

A method involving the reaction of tetrathiocarbonate with dihalogenated methane in a specific solvent mixture, with a protic solvent like ethanol and an aprotic solvent like toluene, suppresses the formation of insoluble polysulfide compounds, allowing for the production of highly pure lenthionine through a simple crystallization process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional synthesis methods using dimethyl disulfide or sodium sulfide are employed, then lenthionine can be produced, but purification by column chromatography is required and insoluble polysulfide compounds are generated

Engineering Contradiction:
Improvepurity of lenthionineVSAvoidcomplexity of purification process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the chemical parameters of the reaction system by using tetrathiocarbonate instead of conventional reagents (dimethyl disulfide or sodium sulfide), and by controlling the solvent composition (protic and aprotic solvent mixture in specific ratios), which prevents polysulfide formation and eliminates the need for column chromatography while maintaining high purity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts or removes the problematic polysulfide formation pathway from the reaction system by using tetrathiocarbonate as the starting material, which inherently prevents the linkage and cleavage reactions that lead to insoluble polysulfide compounds, thereby simplifying the purification process

Inventive Principle:
Principle #2Taking out (Extraction)

2Quantity of substance

If disulfide and trisulfide bonds in lenthionine are present, then the compound can be synthesized, but polymerization occurs when these bonds are cleaved resulting in insoluble polysulfide compounds

Engineering Contradiction:
Improveyield of lenthionineVSAvoidgeneration of insoluble polysulfide compound
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by using tetrathiocarbonate as the starting material, which prevents the formation of disulfide and trisulfide bonds that would subsequently cleave and polymerize. This proactive approach prevents the harmful polysulfide formation before it can occur, maintaining both yield and purity

Inventive Principle:
Principle #9Preliminary anti-action

3Manufacturing precision

If column chromatography is used for purification, then highly pure lenthionine can be obtained, but the process becomes industrially disadvantageous

Engineering Contradiction:
Improvepurity of lenthionineVSAvoidindustrial applicability
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent changes the reaction parameters by using tetrathiocarbonate and a specific solvent system (protic and aprotic solvent mixture), which fundamentally alters the reaction pathway to prevent polysulfide formation, thereby eliminating the need for column chromatography and making the process industrially viable while maintaining high purity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively produces highly pure lenthionine with minimal polysulfide contamination, enhancing its suitability for optical and medical applications by simplifying the synthesis and purification process.

Implementation Method 1

carrying out reaction between the tetrathiocarbonate and a dihalogenated methane in a mixture of the protic solvent and an aprotic solvent

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

allowing for the production of highly pure lenthionine through a simple crystallization process

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentEP3398943B1Method for producing 1,2,3,5,6-pentathiepane
Publication Date: 2020.03.18 MITSUBISHI GAS CHEM CO INC
  • EP3398943B1 patent drawing

AI summary

The present invention can provide a method for producing 1,2,3,5,6-pentathiepane, comprising Steps A and B: Step A: a step of synthesizing a tetrathiocarbonate in a protic solvent; and Step B: a step of carrying out reaction between the tetrathiocarbonate and a dihalogenated methane in a mixed solvent (where the mass ratio of a protic solvent and an aprotic solvent is 13:87-38:62).