Lenticular Sheet Adhesion via Pre-Stretch Coating

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Solution Overview

Problem

Existing lenticular sheets face issues with insufficient adhesiveness between the transparent resin substrate and the ink receiving layer, leading to poor performance in maintaining stereoscopic images.

Innovation Solution

A lenticular sheet with a transparent resin substrate stretched in at least one direction, featuring an ink receiving layer formed on one surface and a lenticular lens layer on the other, using specific resins like polyester, acrylic, and urethane, and cross-linking agents such as oxazoline, carbodiimide, and isocyanate compounds to enhance adhesiveness, along with an optional interlayer for improved bonding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a lenticular lens layer and an ink receiving layer are provided on a transparent resin substrate, then stereoscopic image display is enabled, but adhesiveness between the substrate and ink receiving layer becomes insufficient

Engineering Contradiction:
Improveadhesiveness between substrate and ink receiving layerVSAvoidimage quality maintenance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by forming the ink receiving layer on the transparent resin substrate before stretching the substrate. This sequence ensures that the ink receiving layer is properly adhered to the substrate in its unstretched state, preventing adhesion problems that would occur if the layer were formed after stretching. The ink receiving layer is prepared in advance on the flat substrate, ensuring reliable bonding before the substrate undergoes dimensional changes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by controlling the stretching process parameters - specifically stretching the substrate in a direction perpendicular to the lenticular lens arrangement. By carefully controlling the stretching ratio and direction, the patent maintains adhesion between layers while achieving the desired optical effects for stereoscopic display. The parameter control ensures that stress is distributed in a way that preserves layer bonding.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the substrate is stretched to improve image display, then viewing angle performance is enhanced, but adhesiveness between layers deteriorates

Engineering Contradiction:
Improveviewing angle performanceVSAvoidadhesiveness between layers
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies local quality by creating different functional zones with distinct properties. The ink receiving layer is positioned specifically on the substrate with controlled local adhesion characteristics. The lenticular lens layer is arranged in a specific orientation perpendicular to the stretching direction, creating localized optical effects while maintaining overall structural integrity. This spatial differentiation allows viewing angle enhancement without compromising layer adhesion.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent resolves the contradiction by introducing dimensional consideration - stretching the substrate in a direction perpendicular to the lenticular lens arrangement. This orthogonal relationship creates a geometric configuration where stretching enhances viewing angle performance in one dimension while the perpendicular lens arrangement maintains adhesion in another dimension. The dimensional separation of functions allows both requirements to be satisfied simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced adhesiveness between the substrate and ink receiving layer, maintaining image quality even at smaller thicknesses, and allows for the creation of lenticular display bodies that switch languages based on observation angle, offering improved mechanical strength and readability.

Implementation Method 1

the ink receiving layer is formed on the one surface side of the transparent resin substrate by stretching a transparent resin substrate which is not stretched or stretched in a first direction and on which a coating layer is formed by coating one surface side of the substrate with a coating solution for forming an ink receiving layer

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Data Source

PatentUS10408977B2Lenticular sheet, method for manufacturing same, and lenticular display body
Publication Date: 2019.09.10 FUJIFILM CORP
  • US10408977B2 patent drawing
  • US10408977B2 patent drawing
  • US10408977B2 patent drawing

AI summary

The present invention provides a lenticular sheet including a transparent resin substrate stretched in at least one direction, an ink receiving layer provided on one surface side of the transparent resin substrate, and a lenticular lens layer provided on the other surface side of the transparent resin substrate, in which the ink receiving layer is formed on the one surface side of the transparent resin substrate by stretching a transparent resin substrate which is not stretched or stretched in a first direction and on which a coating layer is formed by coating one surface side of the substrate with a coating solution for forming an ink receiving layer; a method for manufacturing a lenticular sheet; and a lenticular display body.