Lenticular Wallpaper Alignment for Projector Installation

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Solution Overview

Problem

Lenticular projection screens require precise alignment between the projector and screen, which is challenging for untrained users to achieve, limiting their accessibility and increasing installation costs.

Innovation Solution

A flexible substrate with horizontally or vertically oriented lenticular lenses that can be easily applied to vertical surfaces, such as walls, using a masking and scoring process to ensure proper alignment and orientation for optimal image projection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If professional installation is used to ensure precise alignment, then alignment precision is improved, but device complexity and installation cost increase

Engineering Contradiction:
Improvealignment precisionVSAvoidinstallation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent incorporates alignment marks and positioning features directly into the screen structure during manufacturing. These pre-built reference elements guide the user through the installation process, ensuring precise alignment between the projector and screen without requiring professional installers. The alignment marks are positioned at specific locations on the screen frame to facilitate easy registration with the projector.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The screen is designed with self-aligning features that enable untrained users to install it correctly. The inclusion of alignment marks, positioning pins, and clear installation guidelines allows the screen to guide its own installation process, eliminating the need for professional installation services while maintaining alignment precision.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If simple installation process is used, then ease of operation is improved, but alignment precision deteriorates

Engineering Contradiction:
Improveinstallation easeVSAvoidalignment precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

Alignment marks and positioning features are pre-integrated into the screen structure during manufacturing. These reference elements are positioned at specific locations to guide users through the installation process, ensuring precise alignment between the projector and screen without requiring professional installers.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The screen includes self-aligning features such as alignment marks and positioning pins that enable untrained users to install it correctly. These features guide the installation process automatically, maintaining alignment precision while eliminating the need for professional installation services.

Inventive Principle:
Principle #25Self-service

3Illumination intensity

If lenticular lenses are arranged horizontally for gain enhancement, then image gain is improved, but 3D projection capability is lost

Engineering Contradiction:
Improveimage gainVSAvoidprojection mode versatility
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent designs the screen with lenses that can be oriented in different directions (horizontally or vertically) depending on the intended application. This dynamic configuration allows the same screen structure to serve multiple purposes: horizontal lens orientation for gain enhancement with standard projectors, and vertical lens orientation for 3D projection capabilities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The screen is designed to be versatile by allowing lens orientation to be selected based on the projection mode required. The same basic screen structure can be configured with horizontally-oriented lenses for high-gain applications or vertically-oriented lenses for 3D projection, making it adaptable to different projection needs without requiring multiple specialized screens.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and cost-effective installation of lenticular screens by untrained users, enhancing image gain and supporting 3D projections while maintaining alignment precision.

Implementation Method 1

Lenticular screens for video projectors are formed with ridges... the lenses are particularly suited to increasing the gain when used with short throw projectors while aiding in diminishing the contribution from ambient light

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10613428B2Wallpaper-based lenticular projection screen
Publication Date: 2020.04.07 SONY GROUP CORP
  • US10613428B2 patent drawing
  • US10613428B2 patent drawing
  • US10613428B2 patent drawing

AI summary

A customer can install a lenticular projection screen without the need to hire a professional installer. A section of a home wall is smoothed flat and lenticular wallpaper is applied to it with adhesive. Once the adhesive has dried, a short throw projector can perform an automatic alignment to gain the best possible picture from the lenticular screen. The installation material may be provided as a kit that a consumer can use to install the lenticular projection screen. Instead of on a wall, the wallpaper may be placed on a stiff flat surface hung from an overhead bracket or attached to a backside wall mount.