Lever Functional Trainer Carriage Layout for Fast Exercise Reconfiguration

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Solution Overview

Problem

Existing resistance training equipment lacks flexibility to accommodate users of different sizes and exercise preferences, requiring multiple parts and slow reconfiguration for varying exercises, and often necessitates a spotter for safety.

Innovation Solution

A Lever Functional Trainer with a post and carriage system allowing flexible placement of user Bar handles, utilizing iso-linear bars and cables for rapid reconfiguration, enabling multiple exercise variations and accommodating different user sizes and sizes, and including pulleys or/and ball bearings for smooth operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional resistance training equipment is used, then the machine structure is simple, but the flexibility to accommodate users of different sizes and exercise preferences is poor

Engineering Contradiction:
Improveflexibility to accommodate users of different sizes and exercise preferencesVSAvoidmachine structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal resistance training machine that can perform multiple exercises and accommodate users of different sizes through a standardized modular system. The adjustable components including the post with multiple holes, movable carriage, and interchangeable handles allow a single machine to serve various exercise needs, eliminating the requirement for multiple specialized machines.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The machine is divided into independent modular components: a vertical post with spaced holes, a movable carriage that can be positioned at different heights, interchangeable handles, and adjustable cables. Each component can be independently adjusted or reconfigured to create different exercise configurations, providing versatility without requiring complete machine replacement.

Inventive Principle:
Principle #1Segmentation

2Productivity

If traditional resistance training equipment is used, then the machine structure is fixed, but the reconfiguration time for varying exercises is slow

Engineering Contradiction:
Improvereconfiguration speed for varying exercisesVSAvoidreconfiguration time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The machine transitions from a fixed structure to a dynamic, adjustable system where the carriage can be quickly repositioned along the post, handles can be interchanged, and cable attachments can be rapidly reconfigured. This dynamic design enables fast adaptation between different exercises without lengthy setup times.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The post is pre-drilled with multiple holes at standardized intervals, and the carriage is designed with pre-positioned attachment points that align with these holes. This preliminary preparation of the structure allows for rapid reconfiguration by simply moving the carriage to the next required position or swapping pre-designed handle assemblies, rather than making custom adjustments.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If traditional resistance training equipment is used, then the weight system uses weight plates, but the reconfiguration of resistance is slow

Engineering Contradiction:
Improveresistance changing speedVSAvoidweight changing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The traditional mechanical weight plate system is replaced with a cable-and-pulley mechanism that allows for quicker resistance adjustments. The cable system can be rapidly reattached to different points on the carriage or post, enabling fast resistance changes without the need to physically handle and stack multiple weight plates.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If traditional resistance training equipment is used, then the machine requires a spotter for safety, but the usability is reduced

Engineering Contradiction:
Improveusability without spotterVSAvoidsafety during exercise
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The machine incorporates self-spotting features through its design, including controlled-release mechanisms on the carriage that allow users to quickly disengage the weight stack in case of failure, and adjustable cable tensions that can be set to provide automatic resistance reduction at the end of the range of motion. These features enable safe operation without requiring a spotter.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates quick reconfiguration and safe use for users of varying sizes, allowing versatile exercise options without a spotter, enhancing usability and efficiency.

Implementation Method 1

the cable or flexible element is connected from the functional trainer carriage to the resistance element by a plethora of pulleys or/and rollers

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

including pulleys or/and ball bearings for smooth operation

Methodology Applied
Scientific EffectBall Bearing: Ball Bearing

Data Source

PatentUS20250387663A1New lever functional trainer
Publication Date: 2025.12.25 KELLY FRANCIS N
  • US20250387663A1 patent drawing
  • US20250387663A1 patent drawing
  • US20250387663A1 patent drawing

AI summary

The Lever Functional Trainer is a resistance exercise machine, the New Lever Functional Trainer is comprised of a linear guide such as a post with a carriage on the post (the lever bar), surrounding the post or portion of, as well as a second carriage of the functional trainer type below, the post has holes spaced along the front (but not limited to the front), the carriages can connect to these holes to lock in position, the functional carriage has two loops (or one or more) that allow at least one end to be pulled by the user, shrinking the loop until the flexible element generates a force upon the resistance, such as a weight stack (but not limited to a weight stack), the cable or flexible element is connected from the functional trainer carriage to the resistance element by a plethora of pulleys or rollers, the lever bar when in position can be unlocked to acts such as an iso-linear press or pull motion because there are two handles and bars connecting to the main bar carriage (via an axle or axles, but not limited to such) from several starting positions because of a pin on the side of the post with holes spaced along the side(s) of the post, each side of the independently or combined (with a pin joining both sides) movable lever bar sides (also handles) has a hook for one none of the flexible elements ends (connected to a carabiner each) for connecting the functional carriage below to the lever bar above.