Levitated Hydrogen Production Unit Above Cloud Cover

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing hydrogen production systems using renewable energy sources, such as photovoltaics and wind, are subject to strong fluctuations in energy supply, leading to unreliable and limited production rates due to equipment wear and tear.

Innovation Solution

A mobile production unit, called a 'solar balloon,' is designed to float above cloud cover using a buoyancy chamber filled with hydrogen or helium, allowing it to be positioned in high-solar-radiation regions, such as polar areas, and equipped with a photovoltaic unit and electrolysis system for continuous operation, with a center of gravity aligned with the center of buoyancy for stable orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electrolysis unit is powered by renewable energy sources such as photovoltaics or wind, then the hydrogen production is environmentally friendly and CO2-neutral, but the production rate is limited and unreliable due to strong fluctuations in energy supply

Engineering Contradiction:
Improvereliability of hydrogen productionVSAvoidproduction rate of hydrogen
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The production unit is made mobile and can dynamically relocate to optimal positions. The support structure with buoyancy chambers allows the unit to move vertically to position photovoltaic panels above cloud cover and horizontally to track the sun's movement, ensuring continuous solar exposure and stable energy supply for electrolysis operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system transitions from ground-based to aerial operation by using buoyancy chambers to lift the production unit above cloud cover. This vertical dimension change ensures uninterrupted access to solar radiation, eliminating the limitation of ground-based photovoltaic systems that are blocked by clouds, thereby improving both reliability and productivity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Use of energy by moving object

If the photovoltaic unit is positioned on the ground, then the system structure is simple, but the unit cannot operate above cloud cover and is limited by variable solar radiation

Engineering Contradiction:
Improvesolar radiation utilizationVSAvoidsystem structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

Buoyancy chambers filled with hydrogen or helium provide upward buoyant force to counteract the gravitational weight of the production unit. This allows the unit to ascend and operate above cloud cover, maximizing solar radiation utilization while the center of gravity adjustment mechanism maintains stable orientation

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The system incorporates adjustable center of gravity mechanisms and movable photovoltaic panel positions that can dynamically adapt to changing solar positions and operational requirements, optimizing energy capture while maintaining flight stability

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures continuous, efficient hydrogen production by leveraging consistent solar radiation, enabling 24/7 operation and reducing equipment wear through stable positioning and orientation, while allowing relocation to optimize solar exposure.

Implementation Method 1

a photovoltaic unit (8) which generates the electrical energy required from solar radiation

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

an electrolysis unit (4) for the electrolytic decomposition of water held in a water storage unit (6)

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

connecting the production unit to a buoyancy chamber (14) filled with hydrogen and/or helium

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentEP4476384B1Production unit for producing hydrogen
Publication Date: 2025.11.19 KEIL SOLAR BALLOON CO GMBH
  • EP4476384B1 patent drawingFigure 1~2
  • EP4476384B1 patent drawingFigure 3~4
  • EP4476384B1 patent drawingFigure 5~6c

AI summary

A production unit (1, 1') for generating hydrogen or ammonia by electrolytic decomposition of water, with an electrolysis unit (4) supplied with electrical energy by a photovoltaic unit (8) and connected on the media side to a water store (6) and on the output side to a hydrogen store (10), is intended to make it possible for a renewable energy source to be used particularly reliably and without being susceptible to fluctuations. For this purpose, the production unit (1, 1') is designed according to the invention for levitated operation and comprises a balloon envelope (12), which forms a lifting body (14) that can be filled with a lifting gas and which is provided with a supporting structure for the water store (6), the electrolysis unit (4), the photovoltaic unit (8) and the hydrogen store (10).