Lateral Flow Reader Calibration for Accurate Immunoassay Results

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Solution Overview

Problem

Lateral flow immunoassay (LFA) devices are challenging for untrained users to read accurately, especially with manufacturing variances or biological variability leading to weakly stained test bands, which can result in false-negative or false-positive results, and manual record keeping is error-prone and time-consuming.

Innovation Solution

A reader device with an optics unit, including a diode laser, line generator, and photodiode, that automatically reads test lines and control lines using a calibration test pattern to correct for non-linear responses, providing accurate and reproducible results, and optionally includes features like RFID and wireless transmission for data recording.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual reading of test lines is performed, then device complexity is reduced, but measurement precision deteriorates due to difficulty in accurately reading weakly stained test bands

Engineering Contradiction:
Improvereading accuracyVSAvoidreader device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the manual mechanical reading process with an automated optical system. A reader device equipped with a light source, photodetector, and processing unit automatically detects and quantifies test line intensities, substituting human visual assessment with electronic measurement. This resolves the contradiction by improving measurement precision through objective optical detection while accepting increased device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transforms the measurement parameter from subjective visual intensity assessment to objective photodetector signal quantification. By converting light reflection/absorption properties into electrical signals that can be precisely measured and processed, the system achieves higher measurement precision for weakly stained bands, resolving the accuracy-complexity tradeoff.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If automated reader device is used, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvereading accuracyVSAvoidreader device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex manual reading procedures with a streamlined automated optical system. The reader device uses a light source, photodetector, and microprocessor to automatically capture, process, and interpret test results, improving precision while keeping the device architecture relatively simple and focused on the essential measurement function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The reader device performs self-calibration and automatic result interpretation. The system includes built-in reference standards and algorithms that automatically compensate for variations in lighting, reagent batches, and test conditions, reducing the need for complex external calibration equipment and simplifying the overall device complexity while maintaining high measurement precision.

Inventive Principle:
Principle #25Self-service

3Reliability

If untrained users perform manual reading, then ease of operation is maintained, but reliability deteriorates due to false-negative or false-positive results

Engineering Contradiction:
Improveresult accuracyVSAvoiduser operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces subjective human visual assessment with objective optical detection and automated result generation. The reader device directly measures test line intensities and automatically determines positive/negative results, eliminating user interpretation errors and improving reliability while maintaining ease of operation through simple device operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system incorporates automatic quality control feedback mechanisms that monitor test validity, reagent performance, and reading consistency. The device provides real-time feedback on test quality and can flag potentially invalid results, improving reliability by detecting and preventing false positives and negatives while keeping the user interface simple and intuitive.

Inventive Principle:
Principle #23Feedback

4Productivity

If manual record keeping is performed, then device complexity is reduced, but productivity deteriorates due to time-consuming and error-prone processes

Engineering Contradiction:
Improvedata recording efficiencyVSAvoidautomation system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual data recording with automated electronic data capture and transmission. The reader device automatically stores test results in internal memory and can transmit data to external systems via wireless communication or direct interface, eliminating manual transcription and improving productivity while integrating data management functions into the device itself.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The reader device integrates multiple functions including optical measurement, data processing, result interpretation, electronic storage, and data transmission capabilities. This multi-functionality consolidates what would otherwise require separate manual processes into a single device, improving productivity while managing complexity through functional integration rather than proliferation of separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The reader device ensures accurate and automated reading of LFA test results, reducing false positives and negatives, and streamlines data recording, improving workflow efficiency and reducing human error in large-scale screenings.

Implementation Method 1

an optics unit configured for reading the one or more test lines and the control line of the test device

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The reader includes optical components, e.g., imager or photodiode array, for assessing the test strip

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 3

The tray further includes an upper surface, the upper surface provided with an optical calibration test pattern spaced from the test device and positioned in alignment with the axis of the test device

Methodology Applied
Scientific EffectOptical intensity measurement: Absorption Spectroscopy

Data Source

PatentUS10823746B1Lateral flow immunoassay test reader and method of use
Publication Date: 2020.11.03 THERMOGENESIS HOLDINGS INC
  • US10823746B1 patent drawing
  • US10823746B1 patent drawing
  • US10823746B1 patent drawing

AI summary

A reader for a lateral flow test device includes a tray or drawer, extendable from the reader, which receives the test device. The tray includes a calibration test pattern affixed or printed thereon placed proximate to the test device and in alignment with the axis of the test device. As the tray is closed and the test device is inserted to the reader, the calibration test pattern is first read by an optics unit including a photodiode. The resulting photodiode output provides a calibration curve S that the reader then uses to correct for any non-linear response of the reader's optical or electronic systems, thus insuring that every reader will yield the same readout for a given test cartridge, despite reader-to-reader variations or reader degradation with time. One use of the reader is for detection of SARS-CoV-2 infection.