LFP Battery Inflection-Point Detection During Fast Charging

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Solution Overview

Problem

In high current fast charging modes, it is difficult to detect the voltage inflection point of lithium-ion batteries, which hinders timely updates of State of Health (SOH) and battery equalization.

Innovation Solution

A method for determining the voltage inflection point in LFP batteries by charging with a first current value, monitoring State of Charge (SOC), and switching to a second, lower current value when within a predetermined detection range to detect the inflection point, with dynamic adjustment of the detection range based on detected inflection points.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high current fast charging mode is used, then charging speed is improved, but voltage inflection point detection capability deteriorates

Engineering Contradiction:
Improvecharging speedVSAvoidvoltage inflection point detection
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies periodic action by switching between high current fast charging mode and low current detection mode at specific State of Charge intervals. The system performs voltage inflection point detection periodically when SOC enters a predetermined detection range, rather than continuously during high current charging. This periodic switching enables the battery to be charged at high speed overall while periodically allowing low current flow for accurate inflection point detection, thus resolving the contradiction between charging speed and detection capability.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If low current charging mode is used, then voltage inflection point detection accuracy is improved, but charging efficiency deteriorates

Engineering Contradiction:
Improvevoltage inflection point detection accuracyVSAvoidcharging efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies partial action by using low current charging only partially - specifically when the SOC enters the predetermined detection range for voltage inflection point detection. The majority of the charging process continues at high current for efficiency. The low current mode is applied selectively and temporarily only when detection is needed, thus achieving accurate detection without sacrificing overall charging efficiency.

Inventive Principle:
Principle #16Partial or excessive action

3Loss of time

If continuous high current charging is applied, then charging time is reduced, but battery equalization capability deteriorates

Engineering Contradiction:
Improvecharging timeVSAvoidbattery equalization
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies feedback by using voltage inflection point detection results to trigger battery equalization operations. When the inflection point is detected during periodic low current charging intervals, the system uses this feedback information to determine when equalization is needed and performs equalization on cells that require it. This feedback mechanism ensures battery equalization capability is maintained without significantly extending charging time, as equalization is performed opportunistically during detection intervals.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12578397B2Method, apparatus, medium and device for determining voltage inflection point of cell core in LFP battery
Publication Date: 2026.03.17 BYD CO LTD
  • US12578397B2 patent drawing
  • US12578397B2 patent drawing
  • US12578397B2 patent drawing

AI summary

A method for determining a voltage inflection point of a cell core in a LFP battery includes: charging the LFP battery with a first current value and monitoring the State of charge (SOC) of the LFP battery, the first current value being greater than a predetermined threshold of current; if the SOC of the LFP battery is outside a predetermined detection range, charging the LFP battery with the first current value; if the SOC of the LFP battery is within the detection range, charging the LFP battery with a second current value, the second current value being less than the predetermined threshold of current; and detecting the voltage inflection point of various cell cores in the LFP battery according to parameter information of the various cell cores in the LFP battery in the process of charging where the SOC is within the detection range.