LFP-Mn Cathode Coating to Suppress Manganese Leaching

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Solution Overview

Problem

Lithium iron manganese phosphate cathode materials face issues with manganese leaching and the Jahn-Teller effect, leading to reduced electrochemical performance and conductivity due to low ion and electronic mobility.

Innovation Solution

A lithium iron manganese phosphate cathode material is developed with a surface coating of carbon quantum dots containing amino groups, where the mass ratio of manganese ions to carbon quantum dots is optimized between 4.5:1 and 5.5:1, enhancing electron transfer and stabilizing the SEI film, thereby reducing manganese leaching and improving cycling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium iron phosphate is doped with high manganese to improve energy density, then energy density increases, but ionic and electronic conductivity decrease and electrochemical properties deteriorate due to Jahn-Teller effect and manganese dissolution

Engineering Contradiction:
Improveenergy densityVSAvoidelectrochemical properties
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

Carbon quantum dots are introduced as an intermediary coating layer between the lithium iron manganese phosphate particles and the electrolyte. This carbon quantum dot coating acts as a mediator that prevents direct contact between manganese ions and the electrolyte, thereby suppressing manganese dissolution while maintaining the high energy density benefits of manganese doping. The carbon quantum dots also facilitate electron transfer, compensating for the conductivity loss caused by high manganese content.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If carbon coating is applied to lithium iron manganese phosphate, then conductivity improves, but the choice of coating material and content requires optimization to prevent manganese leaching

Engineering Contradiction:
ImproveconductivityVSAvoidcoating optimization complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention specifies precise parameter ranges for the carbon quantum dot coating: the mass ratio of manganese ions to carbon quantum dots is optimized to 4.5:1 to 5.5:1, and the carbon quantum dot content is controlled at 0.5% to 4%. These parameter optimizations ensure that the coating is sufficiently thick to prevent manganese leaching while thin enough to maintain good conductivity, eliminating the need for complex trial-and-error optimization processes.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the mass ratio of manganese ions to carbon quantum dots is not optimized, then coating efficiency decreases and polarization degree increases, but finding the optimal ratio adds to formulation complexity

Engineering Contradiction:
Improveelectron transfer efficiencyVSAvoidformulation ratio complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention establishes the optimal mass ratio of manganese ions to carbon quantum dots as 4.5:1 to 5.5:1. Within this ratio range, the carbon quantum dot coating achieves maximum coating efficiency with minimum polarization degree. This parameter specification provides a clear formulation guideline that simplifies the manufacturing process while ensuring optimal electron transfer efficiency and conductivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized carbon quantum dot coating significantly enhances the conductivity and cycling performance of lithium batteries by suppressing manganese ion leaching and stabilizing the SEI film, leading to improved energy density and capacity retention.

Implementation Method 1

the carbon quantum dots are able to stabilize the HF and water generated by the lithium battery in use, which reduces the damage caused by the HF and water to the various materials in the lithium battery

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the efficiency of electron transfer is increased and the polarization degree is lowered, which improves the conductivity and the cycling performance of batteries made of lithium iron manganese phosphate materials

Methodology Applied
Scientific EffectConduction (electrical): Conduction (electrical)

Data Source

PatentUS20230411604A1Lithium Iron Manganese Phosphate Cathode Material, Preparation Method and Application Thereof
Publication Date: 2023.12.21 EVE POWER CO LTD
  • US20230411604A1 patent drawing
  • US20230411604A1 patent drawing

AI summary

Specifically disclosed in the present application is a lithium iron manganese phosphate cathode material, preparation method and application thereof. The lithium iron manganese phosphate cathode material includes a lithium iron manganese phosphate substrate and a coating layer on a surface of the lithium iron manganese phosphate substrate; the coating layer includes carbon quantum dots containing amino groups; and a mass ratio of manganese ions to carbon quantum dots containing amino groups is (4.5˜5.5):1 in the lithium iron manganese phosphate cathode material.