Li/Air Battery Protected Anode Segmentation

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Solution Overview

Problem

Conventional lithium batteries face challenges with self-discharge and limited operating life due to anode corrosion from moisture in the air, and poor cathode performance, which restricts the development of high energy density Li/Air batteries.

Innovation Solution

A non-aqueous Li/Air battery cell with a protected alkali metal anode and a non-aqueous electrolyte, featuring a protective membrane architecture that decouples the anode from the cathode environment, allowing the use of moisture-tolerant and cathode-performance-enhancing solvents, thereby minimizing self-discharge and maximizing capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional lithium batteries use traditional electrolyte formulations, then the battery structure is simple and easy to manufacture, but the anode is corroded by moisture leading to self-discharge and limited operating life

Engineering Contradiction:
Improveoperating lifeVSAvoidbattery structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery is divided into two separate compartments: an anode compartment containing the lithium anode and non-aqueous electrolyte, and a cathode compartment containing the cathode and aqueous electrolyte. These compartments are separated by a bipolar membrane that allows ion transport while preventing moisture migration to the anode, thereby eliminating self-discharge and extending operating life without significantly complicating the overall battery structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A bipolar membrane serves as an intermediary barrier between the anode and cathode compartments. This membrane selectively transports ions while blocking moisture from reaching the lithium anode, resolving the contradiction by providing protection against corrosion (improving reliability) while maintaining a relatively simple battery architecture (minimal increase in device complexity)

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the electrolyte is kept strictly dry with moisture levels below 50 ppm, then the anode remains stable, but the electrolyte preparation becomes complex and requires significant purification resources

Engineering Contradiction:
Improveanode stabilityVSAvoidelectrolyte preparation
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The harmful moisture component is extracted from the anode compartment environment by using a bipolar membrane that blocks moisture migration. This allows the electrolyte in the cathode compartment to tolerate higher moisture levels (eliminating the need for strict <50 ppm dryness) while the anode compartment maintains stable, dry conditions naturally, significantly simplifying electrolyte preparation and purification processes while preserving anode stability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The bipolar membrane acts as an intermediary that isolates the anode from moisture in the cathode compartment. This mediator enables the electrolyte to be less stringent about moisture content (improving ease of manufacture) while the anode remains protected and stable (maintaining anode stability)

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If limited numbers of solvents compatible with Li anodes are used, then the anode is protected, but the electrolyte optimization for cathode performance is severely restricted

Engineering Contradiction:
Improveanode protectionVSAvoidelectrolyte optimization
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The electrolyte system is segmented into two independent parts: non-aqueous electrolyte in the anode compartment and aqueous electrolyte in the cathode compartment. This segmentation allows each compartment to use optimally suited solvents for its specific function (anode protection and cathode performance) without compromising the other, thereby enabling full electrolyte optimization for cathode performance while maintaining anode protection through the bipolar membrane barrier

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different electrolyte compositions are used in different compartments: the anode compartment uses non-aqueous electrolyte with solvents compatible with lithium anode protection, while the cathode compartment uses aqueous electrolyte with solvents optimized for cathode performance. This local quality differentiation resolves the contradiction by allowing anode protection in one location and electrolyte optimization for cathode in another location simultaneously

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in Li/Air batteries with negligible self-discharge rates and high deliverable capacity, capable of operating effectively even at high moisture levels, achieving capacities greater than 70 mAh/cm2 with a protected anode design that maintains stability and durability.

Implementation Method 1

a protective membrane architecture that conducts the alkali metal ion of the anode and is impervious to electrolyte, moisture and air

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 2

a non-aqueous electrolyte comprising at least one non-aqueous solvent

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 3

lithium metal is both lightweight and energetic. The faradaic capacity of lithuim is 3800 mAh/gr while it's electrochemical potential vs. SHE (standard hydrogen electrode) is −3.05 V

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS8652692B2Li/Air non-aqueous batteries
Publication Date: 2014.02.18 POLYPLUS BATTERY CO INC
  • US8652692B2 patent drawing
  • US8652692B2 patent drawing
  • US8652692B2 patent drawing

AI summary

Non-aqueous alkali metal (e.g., Li)/oxygen battery cells constructed with a protected anode that minimizes anode degradation and maximizes cathode performance by enabling the use of cathode performance enhancing solvents in the catholyte have negligible self-discharge and high deliverable capacity. In particular, protected lithium-oxygen batteries with non-aqueous catholytes have this improved performance.