Li-Al Halide Electrolyte Composition for Safe High-Conductivity Batteries

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Solution Overview

Problem

Existing electrolyte materials for batteries, such as sulfide solid electrolytes, generate hydrogen sulfide when exposed to air, posing safety risks and do not provide high lithium ion conductivity, which limits their charge/discharge characteristics and safety.

Innovation Solution

Development of an electrolyte material with the compositional formula Li4-3a-cbAlaMbFxClyBr4-x-y, where M is Mg, Ca, or Zr, and specific inequalities are satisfied, offering high lithium ion conductivity and safety by avoiding sulfur and thus preventing hydrogen sulfide generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If sulfide solid electrolyte is used, then battery structure is simplified, but hydrogen sulfide is generated when exposed to air causing safety risks

Engineering Contradiction:
Improvebattery structureVSAvoidhydrogen sulfide generation
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing sulfur-based electrolytes with fluorine-chlorine/bromine-based electrolytes having the formula Li4-3a-cbAlaMbFxClyBr4-x-y. This compositional parameter change eliminates hydrogen sulfide generation while maintaining solid electrolyte benefits, directly resolving the safety issue without increasing structural complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material design by combining multiple elements (Li, Al, M, F, Cl, Br) in specific proportions to create a new class of solid electrolyte materials. This composite approach achieves both structural simplicity and safety by eliminating sulfur while maintaining the solid state benefits

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional electrolyte materials are used, then manufacturing is simplified, but lithium ion conductivity is insufficient limiting charge/discharge characteristics

Engineering Contradiction:
Improvemanufacturing processVSAvoidlithium ion conductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent optimizes manufacturing by maintaining a straightforward synthesis process while changing the chemical composition to achieve superior lithium ion conductivity. The electrolyte material with formula Li4-3a-cbAlaMbFxClyBr4-x-y can be manufactured using conventional solid-state reaction methods, preserving ease of manufacture while dramatically improving conductivity performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces specific elements (Mg, Ca, or Zr) at controlled concentrations within the electrolyte structure to enhance lithium ion conductivity. This local compositional optimization allows conventional manufacturing methods to produce materials with superior transport properties without complex processing steps

Inventive Principle:
Principle #3Local quality

3Productivity

If electrolyte material with high lithium ion conductivity is developed, then charge/discharge characteristics improve, but material composition complexity increases

Engineering Contradiction:
Improvecharge/discharge characteristicsVSAvoidmaterial composition
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent achieves high lithium ion conductivity and improved charge/discharge characteristics by optimizing the compositional parameters within a defined formula framework (Li4-3a-cbAlaMbFxClyBr4-x-y with specific ranges for a, b, c, x, y). This parameter optimization within a structured formula delivers superior performance without excessive compositional complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new electrolyte material achieves superior charge/discharge characteristics and safety by maintaining high ionic conductivity and preventing hydrogen sulfide production, enabling successful charging and discharging of batteries while ensuring safety.

Implementation Method 1

an electrolyte material with high lithium ion conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS12191445B2Lithium-aluminum-fluorine-chlorine/bromine-containing electrolyte material and battery including the same
Publication Date: 2025.01.07 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12191445B2 patent drawing
  • US12191445B2 patent drawing
  • US12191445B2 patent drawing

AI summary

An electrolyte material is represented by Li4-3a-cbAlaMbFxClyBr4-x-y, wherein M is at least one selected from the group consisting of Mg, Ca, and Zr; c represents a valence of M; and the following five inequalities are satisfied: 0<a<1.33, 0≤b<2, 0<x<4, 0≤y<4, and (x+y)≤4.