Multi-Cationic Li-Boracite Electrolyte for Stable Ionic Conduction

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Solution Overview

Problem

Current lithium boracite compositions face challenges in achieving thermodynamically stable phases with high ionic conductivity and environmental stability, particularly due to the difficulty in replacing the B—O framework with other cationic frameworks.

Innovation Solution

The development of new Li-boracite compositions involves introducing multi-dopant species into the B3+ site, leading to the formation of thermodynamically stable phases. This is achieved by partially or fully replacing the tetrahedral BO4 units in the parent lithium chloroboracite, Li4B7O12Cl, with a combination of trivalent, bivalent, tetravalent, or pentavalent species, resulting in compounds like Li4−xB7−yMyO12−zClw.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the B—O framework is replaced with other cationic frameworks, then compositional variety is increased, but the replacement is highly difficult or often impossible due to the very small ionic radius of the B3+ sites

Engineering Contradiction:
Improvecompositional varietyVSAvoiddifficulty of replacement
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by introducing multiple dopant species (Al, Fe, La, Y, Mo, Be, Si, Cr, As, Mn, V, Co, Ge, Ti, P) at specific B3+ sites within the boracite structure. Each dopant is strategically placed to optimize local chemical environment and ionic radius matching, enabling compositional variety while maintaining structural integrity despite the small ionic radius constraint

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates composite materials by combining multiple dopant species within the boracite framework. The multi-dopant composition (Li4-xB7-yMyO12-zClw) integrates different cations with varying ionic radii and chemical properties, achieving both compositional diversity and structural stability through synergistic interactions among the dopants

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If multi-dopant species are introduced into the B3+ site, then thermodynamic stabilization is enhanced through increased configurational entropy, but the structural complexity increases

Engineering Contradiction:
Improvethermodynamic stabilizationVSAvoidstructural complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by systematically varying the dopant composition (x, y, z parameters in Li4-xB7-yMyO12-zClw) to optimize configurational entropy. By adjusting the concentrations of different dopant species and controlling vacancy generation, the patent achieves thermodynamic stabilization while managing structural complexity through compositional tuning

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions by forming stable crystalline phases from glass-ceramic precursors. The multi-dopant boracite compositions undergo controlled phase transitions during sintering, transforming from amorphous glass-ceramic matrices to ordered crystalline structures with enhanced thermodynamic stability and optimized ionic conductivity

Inventive Principle:
Principle #36Phase transitions

3Reliability

If Al doping is performed to form glass-ceramic stable against Li metal, then electrochemical stability is improved, but the cost increases due to limited dopant options

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies universality by designing a multi-functional dopant system where various cations (Al, Fe, La, Y, Mo, etc.) can serve multiple purposes: stabilizing the boracite phase, enhancing ionic conductivity, improving electrochemical stability against Li metal, and adjusting cost. This universal dopant approach replaces the single-dopant limitation with a flexible multi-component system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent incorporates cost-effective dopants such as Fe, Mn, Co, and Ni alongside more expensive rare-earth elements like La and Y. By combining cheap and expensive dopants in optimized ratios, the patent reduces overall material cost while maintaining electrochemical stability and performance, making the technology more economically viable

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The concurrent multi-specie doping of the B3+ site and vacancy generation increase configurational entropy, enhancing the thermodynamic stabilization of non-obvious species on the B3+ site, thereby improving the stability, ionic conductivity, and cost-effectiveness of the Li-boracite compositions.

Implementation Method 1

The concurrent multi-specie doping of the B3+ site and vacancy generation of either Li, O or Cl increases the configurational entropy (i.e. 100 meV/atom) which subsequently increases the thermodynamic stabilization of non-obvious species on the B3+ site

Methodology Applied
Scientific EffectConfigurational entropy:

Implementation Method 2

Low-cost multi-cationic li-boracite as a solid state ionic conductor for lithium batteries

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20250140904A1Low-cost multi-cationic li-boracite as a solid state ionic conductor for lithium batteries
Publication Date: 2025.05.01 SAMSUNG ELECTRONICS CO LTD
  • US20250140904A1 patent drawing
  • US20250140904A1 patent drawing
  • US20250140904A1 patent drawing

AI summary

A compound has the formula Li4−xB7−yMyO12−zClw, wherein Li, O, and Cl vacancies are allowed and M is either a one-way, two-way or three-way combination of the following species: Al3+, Fe3+, B3+, La3+, Y3+, Mo3+, Be2+, Si4+, Cr4+, As3+, Mn2+, V2+, Co2+, Ge2+, Fe2+, Mo4+, Mo6+, As3−, Ti2+, P5+, As0+, and wherein 0≤x<2, 0<y<6, 0≤z<1, and 0<w<2 either satisfy a charge balance mechanism with their respective defect site B3+, Li+, O2−, or Cl−, or satisfy any combination that maintains charge neutrality of the compound, and wherein when M comprises Al3+, M is a two-way or three-way combination. A glass ceramic composition includes the compound. A lithium ion battery includes a solid state ionic conductor, wherein the solid state ionic conductor includes the compound.