Li Gradient Cathode Particles for HACR Oxygen Loss

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Solution Overview

Problem

Lithium-ion battery cathodes, particularly HACR cathodes, face limitations in cycling capacity and voltage fading due to irreversibilities associated with anionic redox reactions, leading to structural defects and oxygen loss, which reduces their performance and lifespan.

Innovation Solution

A transition metal oxide particle with a Li-rich core and a Li-poor surface region, featuring a gradient in Li concentration, is developed to enhance capacity and reduce degradation. The Li-poor surface region suppresses anionic-redox activity, preventing oxygen loss and structural collapse, while the Li-rich core region maintains anionic-redox activity for capacity contribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If anionic redox reactions are utilized to increase capacity in HACR cathodes, then energy density is improved, but structural stability deteriorates due to oxygen loss and structural defects

Engineering Contradiction:
Improveenergy densityVSAvoidstructural stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies local quality by creating a lithium concentration gradient within the cathode particle, where the surface region has lower lithium concentration to suppress anionic redox activity and prevent oxygen loss, while the core region has higher lithium concentration to maintain anionic redox activity for high capacity. This spatial variation in lithium concentration allows different regions to perform different functions, resolving the contradiction between energy density and structural stability.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If lithium concentration is increased to enhance anionic redox activity and capacity, then energy density is improved, but cycling performance deteriorates due to increased structural degradation

Engineering Contradiction:
ImprovecapacityVSAvoidcycling performance
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of moving object

Solution Approach 1:

The patent implements local quality by establishing a lithium concentration gradient where the core region has high lithium concentration (Li1+X(r)M1−X(r)O2 with X(r) > 0) to provide high capacity through anionic redox, while the surface region has lower or negative lithium concentration (X(r) ≤ 0) to suppress structural degradation. This spatial differentiation allows the material to achieve both high capacity and good cycling performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies preliminary action by pre-forming the lithium concentration gradient structure before battery cycling begins. The gradient structure is created through controlled synthesis methods that establish the desired lithium distribution pattern in advance, so that during subsequent cycling, the surface region is already prepared to protect against oxygen loss while the core region is ready to provide high capacity.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If uniform lithium distribution is used to simplify material structure, then manufacturing is easier, but electrochemical performance deteriorates due to lack of protective surface region

Engineering Contradiction:
Improvematerial structure simplicityVSAvoidelectrochemical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by creating a lithium concentration gradient that differentiates between surface and core regions. The surface region has reduced lithium concentration to suppress anionic redox activity and prevent oxygen loss, while the core region has enhanced lithium concentration to maximize capacity. This spatial variation in composition optimizes both protective and active functions, improving electrochemical performance despite increased manufacturing complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach significantly improves the cycling performance and energy density of lithium-ion batteries by reducing anion loss and structural defects, leading to enhanced capacity retention and voltage stability over multiple cycles.

Implementation Method 1

The Li-poor surface region (e.g., Li0.95M1.05O2) substantially reduces or, in some instances, mitigates anionic-redox activity, thus preventing the loss of anions from the cathode

Methodology Applied
Scientific EffectAnionic redox reactions: Redox Reactions

Implementation Method 2

The Li-rich core region (e.g., Li1.2M0.8O2) provides capacity to the particle from both anionic-redox (e.g., oxygen anions) and cationic-redox (e.g., lithium cations) contributions

Methodology Applied
Scientific EffectAnionic redox reactions: Redox Reactions

Implementation Method 3

The Li-rich core region (e.g., Li1.2M0.8O2) provides capacity to the particle from both anionic-redox (e.g., oxygen anions) and cationic-redox (e.g., lithium cations) contributions

Methodology Applied
Scientific EffectCationic redox reactions: Redox Reactions

Implementation Method 4

a gradient region, disposed between the core region and the surface region, with a Li concentration profile that varies from the first Li concentration to the second Li concentration

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11279628B2Lithium transition metal oxide particles having lithium concentration gradients, methods for forming the same, and battery cathodes formed of the same
Publication Date: 2022.03.22 MASSACHUSETTS INST OF TECH
  • US11279628B2 patent drawing
  • US11279628B2 patent drawing
  • US11279628B2 patent drawing

AI summary

Previous hybrid-anion and cation-redox (HACR) cathodes were limited in cycling performance by irreversible anionic redox reactions caused by the loss of anions. To overcome this limitation, a lithium (Li) transition metal (M) oxide particle is described having a Li concentration gradient. In one example, the particle includes a Li-rich core region that provides capacity and energy density due anionic and cationic contributions and a Li-poor surface region surrounding the core region to inhibit anionic activity and thus substantially reduce the loss of anions. A gradient region disposed between the core and surface regions has a Li concentration profile that varies from a first Li concentration in the core region to a second Li concentration in the surface region. A high-temperature leaching method may be used to leach LiO from a Li-rich Li1+xM1−XO2 particle, thus forming a coherent Li gradient with a stabilized layered structure.