Li-Ion Battery Anode Composition for Fast Charging Without Lithium Plating

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Solution Overview

Problem

Current lithium-ion batteries with graphite, soft carbon, hard carbon, or Si-C negative materials have limited fast charging ability and safety concerns due to lithium plating, necessitating the development of a more efficient fast charging solution.

Innovation Solution

A fast charging lithium-ion battery design featuring a positive electrode plate, a negative electrode plate with titanium niobium oxide or lithium titanate as negative active material, and a separator, where the negative active material layer's effective area to thickness ratio is greater than 2×10^5 mm, enhancing electron/ion transmission and conduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If graphite, soft carbon, hard carbon, or Si-C composite material is used as negative electrode material, then the battery can be manufactured with conventional materials and processes, but the fast charging ability is limited to 3C to 5C and lithium plating occurs causing safety concerns

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidfast charging ability
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent changes the material parameter of the negative electrode from conventional graphite/carbon materials to lithium titanate (Li4Ti5O12) or titanium niobium oxide, which fundamentally alters the charging rate capability from 3-5C to 10C or higher while maintaining manufacturability through established battery assembly processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite negative electrode materials combining lithium titanate and titanium niobium oxide in specific weight ratios (70:30 to 30:70), creating a material system that leverages the complementary properties of both materials to achieve enhanced fast charging performance and structural stability

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional negative electrode materials are used, then the battery structure can be kept simple and manufacturing processes remain straightforward, but lithium plating occurs causing safety concerns and reduced reliability

Engineering Contradiction:
ImprovestructureVSAvoidsafety
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the electrochemical potential parameter of the negative electrode material to a higher level (lithium titanate and titanium niobium oxide have higher potentials than graphite), which prevents lithium plating by maintaining a more favorable potential difference during charging, thereby improving safety without increasing structural complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the typically harmful effect of low potential in graphite electrodes (which causes lithium plating) into a benefit by selecting materials with higher potentials, thereby eliminating the safety hazard of lithium plating while maintaining the simple battery structure and conventional manufacturing approach

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Quantity of substance

If the negative active material layer thickness is increased to maintain capacity, then the battery capacity is improved, but the fast charging ability deteriorates due to longer ion transport paths

Engineering Contradiction:
ImprovecapacityVSAvoidcharging rate
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent changes the material composition parameter to lithium titanate and titanium niobium oxide, which have superior ionic conductivity and electrochemical activity, allowing the negative electrode to achieve both high capacity and fast charging capability simultaneously by reducing the effective ion transport resistance even at optimal thicknesses

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs porous or granular structures of lithium titanate and titanium niobium oxide in the negative electrode layer, which provide extensive surface area and shortened ion transport paths, enabling both high capacity (through increased active material content) and fast charging (through reduced diffusion distances) to coexist

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables faster charging and discharging rates while maintaining high capacity retention, addressing the limitations of existing batteries and enhancing market competitiveness.

Implementation Method 1

The material of the negative active material layer includes titanium niobium oxide, lithium titanate or a combination thereof

Methodology Applied
Scientific EffectIon insertion/extraction: Absorption (physical)

Implementation Method 2

the negative active material layer's effective area to thickness ratio is greater than 2×10^5 mm, enhancing electron/ion transmission and conduction

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Data Source

PatentEP3796424B1Fast charging lithium-ion battery
Publication Date: 2024.08.28 IND TECH RES INST
  • EP3796424B1 patent drawingFigure 1A~1B
  • EP3796424B1 patent drawingFigure 1C
  • EP3796424B1 patent drawingFigure 2A~2B

AI summary

A fast charging lithium-ion battery includes a positive electrode plate, a negative electrode plate, a separator, and an electrolyte. The positive electrode plate includes a positive current collector and a positive active material layers. The negative electrode plate includes a negative current collector and negative active material layers. The negative active material layers include titanium niobium oxide, lithium titanate, or a combination thereof. The separator is disposed between the positive electrode plate and the negative electrode plate. The electrolyte contacts the positive electrode plate and the negative electrode plate. The negative active material layers have an effective area corresponding to the positive electrode plate. The negative active material layers have a thickness on one surface of the negative current collector. A ratio of the effective area to the thickness is greater than 2×105mm.