Lithium-Ion Cell Geometry and Electrolyte for Corner Depletion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The depletion of electrolyte at the corners of thin and light lithium-ion batteries affects their room-temperature cycling performance, leading to reduced efficiency.

Innovation Solution

An electrochemical apparatus with a cell structure featuring a curved and straight portion ratio of 5≤L/D≤10, combined with an electrolyte containing 5% to 15% propylene carbonate, enhances electrolyte retention and reduces consumption at the negative electrode interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If the battery is made thinner and lighter, then the specific energy and portability are improved, but the electrolyte depletes at the corners of the cell structure, worsening the room-temperature cycling performance

Engineering Contradiction:
Improvebattery weightVSAvoidroom-temperature cycling performance
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by specifying precise proportions of five different electrolyte components (cyclic carbonates, chain carbonates, and their combinations) to optimize electrolyte retention. This compositional parameter adjustment prevents corner depletion while maintaining the thin and light battery structure, thereby improving room-temperature cycling performance without sacrificing portability.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the battery is made thinner and lighter, then the volume and weight are reduced, but the electrolyte depletion at corners increases, affecting cycling performance

Engineering Contradiction:
Improvebattery volumeVSAvoidroom-temperature cycling performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent adjusts the electrolyte composition parameters by defining specific weight percentage ranges for five electrolyte components. This parameter optimization ensures adequate electrolyte volume retention in corner regions while maintaining the reduced overall battery volume, thus improving cycling performance without compromising the compact form factor.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite electrolyte system comprising five different electrolyte components in specific proportions. This composite electrolyte formulation enhances overall electrolyte retention characteristics and prevents corner depletion more effectively than single-component electrolytes, thereby improving room-temperature cycling performance in thin and light batteries while maintaining compact volume.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the electrolyte composition is optimized to prevent corner depletion, then the room-temperature cycling performance is improved, but the electrolyte formulation becomes more complex

Engineering Contradiction:
Improveroom-temperature cycling performanceVSAvoidelectrolyte formulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes electrolyte composition by adjusting the parameters (weight percentages) of five electrolyte components within specific ranges. This systematic parameter optimization achieves improved room-temperature cycling performance through a structured approach that balances performance enhancement with formulation manageability, avoiding excessive complexity while effectively preventing corner depletion.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the room-temperature cycling performance of lithium-ion batteries by suppressing electrolyte depletion and maintaining efficient ion transmission.

Implementation Method 1

the electrolyte includes propylene carbonate, and based on a mass of the electrolyte, a percentage of the propylene carbonate is A %, and 5≤A≤15

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20250385312A1Electrochemical apparatus and electronic apparatus
Publication Date: 2025.12.18 NINGDE AMPEREX TECHNOLOGY LTD
  • US20250385312A1 patent drawing
  • US20250385312A1 patent drawing
  • US20250385312A1 patent drawing

AI summary

An electrochemical apparatus including a cell, the cell including a positive electrode, a negative electrode, an electrolyte, and a separator, where an outermost electrode of the cell has a curved portion and a straight portion, a length of the straight portion is L mm, a radius of the curved portion is D mm, and 5≤L/D≤10; and the electrolyte includes propylene carbonate, and based on a mass of the electrolyte, a percentage of the propylene carbonate is A %, and 5≤A≤15.