Li-Ion Cell Damage Detection Using EIS and DRT Modeling

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Solution Overview

Problem

Current methods lack the ability to effectively detect and quantify mechanical damage in lithium-ion batteries, which can compromise safety and lead to unpredictable failures.

Innovation Solution

A system and method utilizing Electrochemical Impedance Spectroscopy (EIS) with Dynamic Relaxation Time (DRT) analysis to measure the impedance spectrum of lithium-ion batteries, allowing for the identification of mechanical damage by modeling the energy storage device based on the impedance spectrum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional voltage and capacity measurements are used to assess battery integrity, then the measurement method is simple and quick, but mechanical damage cannot be detected

Engineering Contradiction:
Improvedetection capabilityVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical inspection methods with electrical impedance spectroscopy to detect mechanical damage. By applying AC signals across the battery and measuring impedance responses, the system can identify internal mechanical damage through changes in electrical characteristics without physical disassembly or complex mechanical testing equipment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses impedance spectroscopy as an intermediary measurement technique that bridges the gap between electrical performance and mechanical integrity. The impedance measurements serve as a mediator that reveals mechanical damage effects through their impact on electrical properties, enabling indirect but effective detection without direct mechanical sensing

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If Electrochemical Impedance Spectroscopy (EIS) with Dynamic Relaxation Time (DRT) analysis is used to detect mechanical damage, then detection precision is improved, but measurement time and computational complexity increase

Engineering Contradiction:
Improvedamage detection accuracyVSAvoidmeasurement and analysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary characterization of the battery's impedance spectrum and identifies key frequency ranges and time constants that are most sensitive to mechanical damage. By pre-establishing the relationship between impedance characteristics and damage states, the system can focus subsequent measurements on critical parameters, reducing overall measurement and analysis time while maintaining high detection accuracy

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables non-invasive and non-destructive detection of mechanical damage in lithium-ion batteries, improving safety evaluation and allowing for the identification of damaged cells in a matter of seconds.

Implementation Method 1

performing Electrochemical Impedance Spectroscopy (EIS) with Dynamic Relaxation Time (DRT) to calculate an impedance spectrum of an energy storage device

Methodology Applied
Scientific EffectElectrochemical Impedance Spectroscopy: Electrical Impedance Tomography

Implementation Method 2

measuring the frequency spectra of LiBs. The analysis can be performed either analytically, such as determining the time constants from the measured spectra

Methodology Applied
Scientific EffectDynamic Relaxation Time analysis:

Data Source

PatentUS20250198958A1System and method to detect mechanically damaged energy storage cells using electrical signals
Publication Date: 2025.06.19 TEMPLE UNIV
  • US20250198958A1 patent drawing
  • US20250198958A1 patent drawing
  • US20250198958A1 patent drawing

AI summary

A system for detecting mechanically damaged energy storage devices comprises an analyzer, a battery electrically connected to the analyzer, and a computing system communicatively connected to the analyzer and/or battery. A method for detecting mechanically damaged energy storage devices comprises applying an input at a range of frequencies to an energy storage device, measuring an output from the energy storage device, performing Electrochemical Impedance Spectroscopy (EIS) with Dynamic Relaxation Time (DRT) to calculate an impedance spectrum of the energy storage device, and modeling the energy storage device based on the impedance spectrum to identify if the energy storage device is mechanically damaged.