Lithium-Ion Electrolyte Composition for Cathode Degradation Control

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Solution Overview

Problem

Lithium-ion battery life cycles deteriorate due to cathode active material degradation, which can be mitigated by using electrolyte fluids that limit this degradation.

Innovation Solution

The use of an electrolyte fluid with a solvent comprising dimethyl carbonate (DMC) and ethylmethylcarbonate (EMC) in specific weight percentages, along with propylene carbonate (PC) and ethylene carbonate (EC), and lithium salts and additives such as lithium difluoro (oxalato) borate (LiDFOB) to enhance stability and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If conventional electrolyte fluids are used, then battery capacity is maintained, but cathode active material degradation occurs leading to reduced battery life

Engineering Contradiction:
Improvebattery lifeVSAvoidcathode active material stability
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The electrolyte fluid is formulated with specific additives (LiDFOB, SN, PS, HTCN) that proactively form protective films on the cathode active material surface before degradation can occur. This preliminary protective action prevents direct contact between the electrolyte and cathode material, thereby extending battery life while maintaining reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses a composite electrolyte formulation combining multiple carbonate solvents (DMC, EMC, PC, EC) with lithium salts and specialized additives. This composite approach creates synergistic effects where each component contributes specific properties: DMC/EMC provide high dielectric constant for lithium salt dissolution, while PC/EC provide low volatility and film-forming capabilities, collectively enhancing both battery life and cathode stability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If electrolyte additives are added to improve stability, then cathode degradation is reduced, but electrolyte composition complexity increases

Engineering Contradiction:
Improvecathode active material stabilityVSAvoidelectrolyte composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention optimizes the concentration parameters of each electrolyte component within specific ranges: DMC 10-70 wt%, EMC 10-70 wt%, PC 2-20 wt%, EC 5-40 wt%, and additives at 0.1-5 wt% each. By controlling these parameters within defined boundaries, the formulation achieves effective cathode protection while managing composition complexity through systematic parameter optimization rather than arbitrary component addition.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If DMC and EMC are used as primary solvents, then discharge capacity is improved, but viscosity control becomes challenging

Engineering Contradiction:
Improvedischarge capacityVSAvoidviscosity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The electrolyte formulation applies local quality differentiation by assigning specific functional roles to different solvent components: DMC and EMC (50-80 wt% combined) provide high dielectric constant for superior lithium salt dissolution and high discharge capacity, while PC and EC (20-50 wt% combined) provide low viscosity and high ionic conductivity. This localized functional assignment allows each component to optimize its specific property while the mixture achieves balanced overall performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This electrolyte composition improves discharge capacity, energy retention, and reduces internal resistance, particularly at increased cycle counts, thereby extending the lifespan of lithium-ion batteries.

Implementation Method 1

An electrolyte fluid as described herein is disposed between the cathode and anode

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

a lithium salt selected from LiPF6, LiBF4, LiClO4, LiSO3CF3, LiN(SO2F)2, LiN(SO2CF3)2, LiBC4O8, Li[PF3(C2CF5)3], LiC(SO2CF3)3, and a combination thereof

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS20250087754A1Non-aqueous electrolyte and secondary battery comprising the same
Publication Date: 2025.03.13 APPLE INC
  • US20250087754A1 patent drawing
  • US20250087754A1 patent drawing
  • US20250087754A1 patent drawing

AI summary

This disclosure relates generally to battery cells, and more particularly, electrolyte solvents for use in lithium-ion battery cells.