Lithium-Ion Fast Charging Profiles for Lower Battery Deterioration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current lithium-ion battery charging methods fail to balance charging speed with battery safety and longevity, often leading to increased wear and tear during rapid charging.

Innovation Solution

A charging method combining a constant current phase at lower states of charge with an increasing voltage phase, where the constant current level, switch point, and voltage rate are determined to minimize charging time and battery deterioration, optimizing charge acceptance and resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fast charging is implemented, then charging speed is improved, but battery safety and longevity deteriorate

Engineering Contradiction:
Improvecharging speedVSAvoidbattery safety and longevity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The charging process is divided into multiple phases: initial constant current charging phase, transition phase, and constant voltage charging phase. Each phase has specific current and voltage limits designed to protect the battery while maximizing charging speed during safe operating conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charging current and voltage are dynamically adjusted based on real-time battery state measurements (temperature, voltage, current). The system continuously monitors and modifies charging parameters to maintain optimal charging speed while preventing conditions that would harm battery safety or longevity.

Inventive Principle:
Principle #15Dynamics

2Loss of time

If charging current is increased, then charging time is reduced, but battery wear and tear increases

Engineering Contradiction:
Improvecharging timeVSAvoidbattery durability
Core Design Contradiction:
Loss of timeVSStrength

Solution Approach 1:

The system changes charging parameters (current, voltage) based on battery state. During early charging when the battery can accept high current, the system applies maximum safe current to minimize time. As the battery approaches full charge, the system reduces current and increases voltage to complete charging without causing excessive wear from high current stress.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The battery management system uses feedback from battery state measurements to automatically adjust charging parameters. The system serves the dual purpose of minimizing charging time while protecting battery durability through self-regulation based on real-time conditions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11901759B2Development of fast charge profiles for lithium-ion batteries
Publication Date: 2024.02.13 SOUTHWEST RES INST
  • US11901759B2 patent drawing
  • US11901759B2 patent drawing
  • US11901759B2 patent drawing

AI summary

A method of developing a charging profile for charging a lithium-ion battery. A first phase of charging is at a constant current level, with the constant current level selected on the basis of battery resistance during charging and differential voltage (dV/dQ) analysis. A switch point is selected on the basis of a state of charge (SOC) of the battery when dV/DQ values increase. Next is an increasing voltage charging phase, with the voltage rate selected on the basis of charge acceptance and charge time.