Li-Ion Jump Starter Assembly for High Power in Portable Form

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Solution Overview

Problem

Current heavy-duty battery jump starters are not portable due to their large size and weight, lacking a compact and lightweight design, and do not have detachable cables, a master switch with adequate lighting, dual battery diode protection, or a leapfrog charging system, which limits their usability in various applications.

Innovation Solution

A portable rechargeable battery jump starting device featuring a highly conductive frame connected to rechargeable Li-ion batteries, detachable cables, a master switch with backlighting, and a dual battery diode bridge, along with a leapfrog charging system, to enhance power transmission and operational flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional lead acid batteries are used in heavy duty jump starters, then the power output is sufficient for jump starting vehicles, but the weight becomes very high (hundreds of pounds) and the device becomes non-portable

Engineering Contradiction:
Improvepower outputVSAvoidweight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent changes the battery chemistry from conventional lead acid to lithium-ion technology, which fundamentally alters the energy density parameter. This allows the same power output capability to be achieved with significantly reduced weight and volume, making the heavy duty jump starter portable while maintaining sufficient power for jump starting vehicles

Inventive Principle:
Principle #35Parameter changes

2Power

If conventional lead acid batteries are used in heavy duty jump starters, then the power output is sufficient for jump starting vehicles, but the device size becomes large and requires equipment like fork lifts for movement

Engineering Contradiction:
Improvepower outputVSAvoiddevice size
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The patent changes the battery chemistry from conventional lead acid to lithium-ion technology, which fundamentally alters the energy density parameter. This allows the same power output capability to be achieved with significantly reduced weight and volume, making the heavy duty jump starter portable while maintaining sufficient power for jump starting vehicles

Inventive Principle:
Principle #35Parameter changes

3Weight of moving object

If a compact and lightweight design is implemented, then portability is improved, but the power transmission capability may be reduced

Engineering Contradiction:
ImproveweightVSAvoidpower transmission capability
Core Design Contradiction:
Weight of moving objectVSPower

Solution Approach 1:

The patent changes the battery chemistry from conventional lead acid to lithium-ion technology, which fundamentally alters the energy density parameter. This allows the same power output capability to be achieved with significantly reduced weight and volume, making the heavy duty jump starter portable while maintaining sufficient power for jump starting vehicles

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a highly conductive frame structure made of composite or optimized conductive materials that efficiently transmit power from the compact lithium-ion battery cells to the output terminals, ensuring minimal power loss despite the reduced size

Inventive Principle:
Principle #40Composite materials

4Power

If a highly conductive frame is used to maximize power transmission, then the electrical conductivity is improved, but the device weight may increase

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoidweight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent employs a highly conductive frame structure made of composite or optimized conductive materials that efficiently transmit power from the compact lithium-ion battery cells to the output terminals, ensuring minimal power loss despite the reduced size

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, lightweight, and versatile battery jump starting device capable of efficiently jump-starting vehicles and equipment, with improved safety and operational modes, maximizing power transmission and reducing weight and size while ensuring reliable performance in different lighting conditions.

Implementation Method 1

one or more rechargeable Li-ion batteries connected to a highly conductive frame

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

master switch back light system to assist a user viewing the master switch and control mode in day light, sunshine, low light, and in the dark

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS12176742B2Rechargeable battery jump starting device and rechargeable battery assembly
Publication Date: 2024.12.24 NOCO CO
  • US12176742B2 patent drawing
  • US12176742B2 patent drawing
  • US12176742B2 patent drawing

AI summary

A rechargeable battery jump starting device and a rechargeable battery assembly for use in the portable rechargeable battery jump starting device. The portable rechargeable battery jump starting device maximizes the power conducted from the rechargeable battery assembly to a battery being jump started.