Li-M-O Coated Positive Electrode Active Material for All-Solid-State Batteries

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Solution Overview

Problem

Conventional lithium secondary batteries using sulfide-based solid electrolytes face high interfacial resistance at the interface of the positive electrode active material and the solid electrolyte due to space charge layer formation and interfacial impurity layers, which hinder capacity utilization and safety.

Innovation Solution

A positive electrode active material for all-solid-state batteries is developed, comprising a lithium metal oxide core coated with a compound represented by Formula 1 (Li 3+x Al [1-(1/3)x-y] Ga y F 6) or Formula 2 (Li 3+z Ga [1-(1/3)z] F 6), which reduces interfacial resistance by preventing direct contact and enhancing lithium ion migration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfide-based solid electrolyte is used to replace liquid electrolyte, then safety is improved, but interfacial resistance at the positive electrode interface increases

Engineering Contradiction:
ImprovesafetyVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A coating layer comprising Li-M-O (where M is B, Al, Zr, P, Ti, Nb, or W) is introduced at the interface between the positive electrode active material and the sulfide-based solid electrolyte. This intermediary coating layer prevents direct contact between the two materials, reducing interfacial resistance caused by space charge layer formation and chemical reactions, while maintaining the safety benefits of the solid electrolyte.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The positive electrode structure is designed as a composite system with three components: the positive electrode active material, the coating layer comprising Li-M-O, and the sulfide-based solid electrolyte. This composite structure combines the high voltage characteristics of the positive electrode material with the low interfacial resistance of the coating layer and the high safety of the solid electrolyte.

Inventive Principle:
Principle #40Composite materials

2Productivity

If coating layer of Li-M-O is introduced to reduce interfacial resistance, then capacity utilization is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecapacity utilizationVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The coating layer of Li-M-O is formed on the surface of the positive electrode active material before assembling the battery. This preliminary coating action prevents interfacial reactions during battery operation, ensuring high capacity utilization from the first cycle without requiring complex post-processing steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The coating layer composition is optimized by selecting specific metals (B, Al, Zr, P, Ti, Nb, or W) and controlling their ratios to achieve the desired balance between reducing interfacial resistance and maintaining manufacturability. The coating thickness and composition parameters are tuned to maximize capacity utilization while keeping the manufacturing process feasible.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coated positive electrode active material reduces interfacial resistance, improving the lifetime characteristics and discharge capacity of all-solid-state batteries.

Implementation Method 1

a coating portion located on a surface of the core portion and comprising a compound represented by Formula 1 or 2

Methodology Applied
Scientific EffectPhysical barrier formation: Coatings

Implementation Method 2

reduces the interfacial resistance between the positive electrode active material and the solid electrolyte

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentEP4604208A1Positive electrode active material for all-solid-state batteries, method for producing same, and positive electrodes and all-solid-state batteries comprising same
Publication Date: 2025.08.20 LG ENERGY SOLUTION LTD
  • EP4604208A1 patent drawing
  • EP4604208A1 patent drawing

AI summary

The present invention relates to a positive electrode active material for an all-solid-state battery, a method of preparing same, and a positive electrode for an all-solid-state battery and an all-solid-state battery comprising same.