Positive electrode for lithium-sulfur secondary battery, and lithium-sulfur secondary battery comprising same

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Solution Overview

Problem

Lithium-sulfur secondary batteries face issues with low electrical conductivity, leaching of lithium polysulfide, and rapid capacity decrease due to volume expansion during charging/discharging, which are not adequately addressed by existing porous carbon materials and metal-organic frameworks.

Innovation Solution

A positive electrode for lithium-sulfur secondary batteries is developed, comprising a sulfur-carbon composite, an electrically conductive material, a binder, and a multivalent metal salt with cations like Mg²⁺ and Al³⁺, anions like OH⁻, CO₃²⁻, NO₃⁻, and SO₄²⁻, to enhance conductivity and inhibit polysulfide leaching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a lithium-sulfur secondary battery uses a conventional positive electrode without a binder, then sulfur loading can be increased, but the electrode structure becomes unstable and sulfur particles detach during charging-discharging cycles

Engineering Contradiction:
Improvesulfur loadingVSAvoidelectrode structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces a porous coating layer as an intermediary between the sulfur particles and the current collector. This coating layer acts as a mediator that holds sulfur particles in place without requiring traditional binders, maintaining electrode structural stability while enabling high sulfur loading. The coating layer's porous structure allows lithium ion transport while physically constraining sulfur particles to prevent detachment during cycling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If a lithium-sulfur secondary battery uses a conventional positive electrode with binder, then electrode structure is maintained, but sulfur loading is limited and volume expansion during lithiation cannot be accommodated

Engineering Contradiction:
Improveelectrode structure stabilityVSAvoidsulfur loading
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent employs a porous coating layer with controlled porosity to accommodate sulfur particles. The porous structure provides void space that can absorb the volume expansion of sulfur during lithiation without compromising electrode integrity. This allows significantly higher sulfur loading compared to conventional dense electrode structures, as the porous framework flexibly adapts to volume changes while maintaining structural stability.

Inventive Principle:
Principle #31Porous materials

3Stability of the object's composition

If a lithium-sulfur secondary battery uses a positive electrode with traditional binder, then electrode integrity is maintained, but lithium ion permeability is reduced due to binder blocking pores

Engineering Contradiction:
Improveelectrode integrityVSAvoidlithium ion permeability
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The porous coating layer serves as an intermediary that replaces the traditional binder function while improving lithium ion permeability. Unlike conventional binders that block pores and impede ion transport, the porous coating layer's open structure allows efficient lithium ion diffusion. The coating layer maintains electrode integrity through its porous framework rather than through binder adhesion, enabling both structural stability and high ion permeability simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If a lithium-sulfur secondary battery uses high sulfur loading in conventional electrodes, then capacity is increased, but sulfur particles detach and battery reliability decreases

Engineering Contradiction:
Improvesulfur loadingVSAvoidbattery reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The porous coating layer provides a three-dimensional framework that physically anchors sulfur particles throughout the electrode structure. This porous architecture prevents sulfur particle detachment during charging-discharging cycles by distributing mechanical stress throughout the framework. The high sulfur loading is maintained reliably because the porous structure accommodates volume changes and prevents particle aggregation or detachment, ensuring consistent battery performance and longevity.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrode design improves cycle performance by effectively inhibiting polysulfide leaching without significantly increasing electrode weight or reducing conductivity, thus enhancing battery performance.

Implementation Method 1

the porous coating layer may serve as a binder-free framework that can absorb volume expansion of sulfur during lithiation

Methodology Applied
Scientific EffectVolume expansion accommodation: Porosity

Implementation Method 2

the porous coating layer may serve as a binder-free framework that can retain sulfur particles within the positive electrode, thereby preventing detachment of the sulfur particles from the current collector

Methodology Applied
Scientific EffectPhysical barrier retention: Porosity

Data Source

PatentEP4148817B1Positive electrode for lithium-sulfur secondary battery, and lithium-sulfur secondary battery comprising same
Publication Date: 2026.04.08 LG ENERGY SOLUTION LTD
  • EP4148817B1 patent drawingFigure 1~2
  • EP4148817B1 patent drawingFigure 3

AI summary

Provided is a positive electrode for a lithium-sulfur secondary battery comprising a positive electrode active material, an electrically conductive material, a binder, and a multivalent metal salt. The multivalent metal salt comprises a cation of a metal selected from a group consisting of metals having 3 to 6 of an effective nuclear charge of outermost electrons in the 3rd and 4th periods. The positive electrode for the lithium-sulfur secondary battery can improve the performance of the lithium-sulfur secondary battery by introducing a multivalent metal salt and thus effectively inhibiting the leaching of lithium polysulfide when applied to the battery while not significantly increasing the weight of the electrode and not significantly lowering the conductivity of the electrode.