Li2MnO3 Composite Cathode for High Energy Density EV Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional cathode materials for lithium secondary batteries, such as LMO, NMC, and olivine-based LiFePO4, have limitations in terms of safety, energy density, and durability, particularly for medium and large-sized batteries used in electric vehicles, with insufficient energy density and limited charging distance.

Innovation Solution

A Li2MnO3-based composite material Li(LixNiyCozMnwO2 is synthesized through co-precipitation using a starting material mixture of nickel, manganese, and cobalt nitrates with a complex agent, followed by sintering, and then mixed with LiMn1/3Co1/3Ni1/3O2 (NMC) to enhance capacity and energy density, and used in the manufacturing of electrodes with a specific composition and structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional cathode materials (LMO, NMC, olivine LiFePO4) are used, then safety is improved, but energy density deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses Li2MnO3 as a composite cathode material that combines the safety advantages of manganese-based materials with high capacity characteristics. The material achieves both safety and high energy density by utilizing the specific crystal structure and electrochemical properties of Li2MnO3, which provides stable framework structure for safety while enabling high lithium ion insertion/extraction for high energy density.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional cathode materials are used, then manufacturing cost is reduced, but energy density deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidenergy density
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent changes the chemical composition parameters by using Li2MnO3 with specific stoichiometry and crystal structure modifications to achieve high energy density. By optimizing the lithium content and manganese oxidation states, the material achieves superior performance while maintaining cost-effectiveness through earth-abundant elements.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional cathode materials are used, then battery capacity is limited, but charging distance deteriorates

Engineering Contradiction:
Improvebattery capacityVSAvoidcharging distance
Core Design Contradiction:
Quantity of substanceVSLength of moving object

Solution Approach 1:

The patent achieves high battery capacity (175 mAh/g at 15 cycles) by optimizing the Li2MnO3 composition and structure, which directly translates to extended charging distance for electric vehicles. The high capacity is achieved through efficient lithium ion transport and high operating voltage.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Li2MnO3-based composite material achieves a high capacity of 175 mAh/g at 15 cycles and maintains a high energy density, improving the charging efficiency, durability, and safety of lithium secondary batteries, thereby enhancing the driving distance of electric vehicles and reducing costs.

Implementation Method 1

A Li2MnO3-based composite material Li(LixNiyCozMnwO2 is synthesized through co-precipitation using a starting material mixture of nickel, manganese, and cobalt nitrates with a complex agent

Methodology Applied
Scientific EffectCo-precipitation: Coprecipitation

Implementation Method 2

followed by sintering, and then mixed with LiMn1/3Co1/3Ni1/3O2 (NMC) to enhance capacity and energy density

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS9478993B2Cathode composite material synthesis having high energy density for lithium secondary battery for electric vehicle and electrode manufacturing technology thereof
Publication Date: 2016.10.25 KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGY
  • US9478993B2 patent drawing
  • US9478993B2 patent drawing
  • US9478993B2 patent drawing

AI summary

The present invention relates to the manufacture of a high capacity electrode by synthesizing an excellent Li2MnO3-based composite material Li(LixNiyCozMnwO2) to improve the characteristics of an inactive Li2MnO3 material with a specific capacity of about 460 mAh/g. Here, a manufacturing method of a cathode material for a lithium secondary battery uses a Li2MnO3-based composite material Li(LixNiyCozMnwO2) by reacting a starting material wherein a nickel nitrate solution, a manganese nitrate solution and a cobalt nitrate solution are mixed, with a complex agent by co-precipitation.