Li2Si2O5-Coated SiOx Anode Material for Stable Water-Based Processing

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Solution Overview

Problem

Current lithium-ion battery negative electrode materials face challenges with poor processability and low initial efficiency due to the formation of strongly alkaline by-products during pre-lithiation, which affects water-based processing and cycling performance.

Innovation Solution

A silicon-oxygen composite negative electrode material is developed, comprising SiOx, a non-Li2Si2O5 lithium-containing compound coated with Li2Si2O5, which prevents the generation of strongly alkaline by-products and improves processing stability, allowing for higher initial efficiency and long cycle life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pre-lithiation is performed to improve initial efficiency, then initial coulombic efficiency is improved, but strongly alkaline by-products are generated causing poor processability

Engineering Contradiction:
Improveinitial efficiencyVSAvoidprocessability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent introduces water as an intermediary substance to react with strongly alkaline by-products (such as Li2SiO3 and Li4SiO4) generated during pre-lithiation, converting them into weakly alkaline substances. This mediator approach allows the system to maintain high initial efficiency while eliminating the harmful effects of strong alkalinity on processability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful strongly alkaline by-products into beneficial weakly alkaline substances through water treatment. The strongly alkaline by-products that originally caused poor processability are transformed into substances that do not interfere with water-based slurry preparation, thereby turning a disadvantage into an advantage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If lithium powder is dispersed in water-based slurry for pre-lithiation, then pre-lithiation is achieved, but gas production occurs reducing processability

Engineering Contradiction:
Improvepre-lithiation effectVSAvoidgas production
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical environment parameters by introducing water to react with strongly alkaline by-products, transforming them into weakly alkaline substances. This parameter change prevents gas production during slurry preparation while maintaining the pre-lithiation effect, as the modified chemical environment no longer supports gas-generating reactions

Inventive Principle:
Principle #35Parameter changes

3Reliability

If pre-lithiated materials are prepared with high lithium content, then initial efficiency is improved, but viscosity decreases causing tailing during application

Engineering Contradiction:
Improveinitial efficiencyVSAvoidapplication performance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses water as a mediator to react with strongly alkaline by-products that cause viscosity reduction. By converting these by-products into weakly alkaline substances, the slurry maintains appropriate viscosity for application even when high lithium content is present, thus preserving both initial efficiency and application performance

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If pre-lithiation is performed to improve initial efficiency, then initial coulombic efficiency is improved, but pinholes or air pores appear in dried electrode sheet

Engineering Contradiction:
Improveinitial efficiencyVSAvoidelectrode sheet quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent converts harmful strongly alkaline by-products into beneficial weakly alkaline substances through water treatment. This transformation eliminates the formation of pinholes and air pores during drying, as the modified chemical environment prevents the gas-generating reactions that originally caused these defects, thereby improving electrode sheet quality while maintaining initial efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silicon-oxygen composite negative electrode material enhances processing stability and initial efficiency by preventing alkalinity issues, enabling stable water-based processing and improved cycling performance, making it suitable for industrial-scale production.

Implementation Method 1

Li2Si2O5 covers a surface of the non-Li2Si2O5 lithium-containing compound... prevents the generation of strongly alkaline by-products

Methodology Applied
Scientific EffectPhysical barrier protection: Coatings

Implementation Method 2

a large amount of Li2SiO3 and Li4SiO4 phases, even Li2O and LixSi, are present in the materials after pre-lithiation, and these components are easily soluble in water to exhibit strong alkalinity

Methodology Applied
Scientific EffectChemical reaction with water: Hydrolysis

Data Source

PatentUS12183919B2Silicon-oxygen composite negative electrode material and method for preparation thereof and lithium-ion battery
Publication Date: 2024.12.31 BTR NEW MATERIAL GRP CO LTD
  • US12183919B2 patent drawing

AI summary

The present application provides a silicon-oxygen composite negative electrode material and method for preparation thereof and lithium-ion battery. The silicon-oxygen composite negative electrode material comprises a silicon-oxygen composite negative electrode material comprising SiOx, non-Li2Si2O5 lithium-containing compound, and Li2Si2O5; said Li2Si2O5 is coated on the surface of the non-Li2Si2O5 lithium-containing compound; 0≤x≤1.2. The preparation method comprises: mixing a first silicon source with a reducing lithium source and roasting, to obtain a composite material containing a non-Li2Si2O5 lithium-containing compound; the composite material containing the non-Li2Si2O5 lithium-containing compound is fused with a second silicon source and then subjected to heat treatment to obtain a silicon-oxygen composite negative electrode material. The silicon-oxygen composite anode material provided by the present application is coated with Li2Si2O5, solving the problem in the prior art of a negative electrode material producing strong alkaline or easily soluble by-products in water after pre-lithiation and affecting subsequent processing.