Li2-X-Y Intermetallic Anodes for High-Energy Li-Ion Batteries

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Solution Overview

Problem

Existing lithium-ion batteries face challenges in increasing energy density while maintaining cost-effectiveness, requiring the development of new anode materials with high capacity, facile synthesizability, and acceptable conductivity without using expensive, rare, or toxic elements.

Innovation Solution

Development of intermetallic compounds with a formula Li2—X—Y, where X and Y are metal or metalloid atoms, featuring a cubic unit cell, discharge potential below 0.4 V vs. Li/Li+, and a molar ratio of 2:1:1, which can be synthesized through methods like thermal treatment, reaction of metal precursors, or electrochemical deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional anode materials are used, then cost-effectiveness is maintained, but energy density is limited

Engineering Contradiction:
Improveenergy densityVSAvoidcost-effectiveness
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by using intermetallic compounds with specific stoichiometric ratios (Li2-X-Y where X and Y are metals or metalloids), which fundamentally alters the material properties to achieve higher energy density while maintaining manufacturability through established synthesis routes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite intermetallic compounds combining multiple elements (Li with X and Y metals/metalloids) to create materials that exhibit superior electrochemical performance and energy density compared to conventional single-element anodes, while the use of abundant elements keeps costs manageable

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high capacity anode materials are developed, then energy density increases, but susceptibility to side reactions increases

Engineering Contradiction:
ImprovecapacityVSAvoidsusceptibility to side reactions
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating intermetallic compounds with specific atomic arrangements and local chemical environments that provide high capacity while the structured intermetallic framework protects against side reactions by controlling the local chemistry at the electrode-electrolyte interface

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the potential harm of high reactivity into a benefit by designing intermetallic compounds that undergo controlled initial side reactions to form stable solid electrolyte interphase (SEI) layers, which then protect the high-capacity material from further parasitic reactions during cycling

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If new anode materials are synthesized, then performance is enhanced, but manufacturing complexity increases

Engineering Contradiction:
ImproveperformanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the synthesis process into manageable stages (precursor preparation, controlled reaction, thermal treatment) that can be independently optimized and scaled, reducing overall manufacturing complexity while achieving high-performance intermetallic compounds

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs self-service mechanisms in the synthesis where metal precursors spontaneously react under controlled conditions to form the desired intermetallic phases, reducing the need for complex external processing equipment and simplifying manufacturing

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The intermetallic compounds offer higher energy densities, improved stability, and reduced susceptibility to side reactions, enhancing the performance of lithium-ion batteries.

Implementation Method 1

anode materials comprising intermetallic compounds, which are useful in lithium-ion batteries

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Implementation Method 2

said method comprising one or more of thermal treatment, reaction of metal precursors

Methodology Applied
Scientific EffectThermal treatment: Heat Treatment

Data Source

PatentUS20250219067A1Intermetallic anode materials for lithium-ion batteries
Publication Date: 2025.07.03 RIVIAN HOLDINGS LLC
  • US20250219067A1 patent drawing
  • US20250219067A1 patent drawing
  • US20250219067A1 patent drawing

AI summary

Particular embodiments may provide an anode material, comprising a compound of formula Li2—X—Y, wherein: X and Y are each independently a metal atom or a metalloid atom; the anode material has a discharge potential of less than about 0.4 V vs. Li/Li+; and the molar ratio of Li:X:Y is 2:1:1.