LiAlF4 Cathode Interfacial Coating for Wide-Voltage Cycling Stability

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Solution Overview

Problem

Modern lithium ion batteries face challenges in maintaining stability at wide electrochemical windows due to instability at the electrode-electrolyte interface, particularly on the cathode side, leading to degradation and battery failure.

Innovation Solution

A coated cathode material is developed using atomic layer deposition to form a lithium-containing fluoride interfacial layer, such as LiAlF4, which includes an additional metal like aluminum, providing electrochemical stability and lithium ion conductivity, thereby enhancing the cathode's stability and performance at wide electrochemical windows.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the cathode operates at wide electrochemical windows to enhance specific capacities and voltage outputs, then energy density is improved, but interfacial instability increases leading to degradation and battery failure

Engineering Contradiction:
Improveenergy densityVSAvoidinterfacial stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A lithium-containing fluoride interfacial layer (e.g., LiAlF4) is introduced as an intermediary between the cathode active material and the electrolyte. This interfacial layer mediates the interaction between the electrode and electrolyte, preventing direct contact and harmful reactions while allowing lithium ion transport, thus resolving the contradiction between wide electrochemical window operation and interfacial stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interfacial layer changes the electrochemical parameters at the electrode-electrolyte interface by providing a stable potential window and modified transport properties. This parameter change enables the cathode to operate at wider electrochemical windows without suffering from interfacial degradation, as the interfacial layer stabilizes the interface conditions

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a stable interfacial layer is formed to prevent degradation, then reliability is improved, but internal resistance increases due to byproduct accumulation

Engineering Contradiction:
Improvecycle lifeVSAvoidinternal resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The interfacial layer changes the chemical and electrochemical parameters at the interface to create a stable environment that prevents byproduct accumulation. By modifying the interface composition and properties, the layer maintains low internal resistance while ensuring long-term stability during cycling

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The use of lithium-containing fluoride compounds (such as LiAlF4) represents a composite material approach, combining lithium conductivity with fluoride stability. This composite interfacial layer simultaneously provides stability and maintains low resistance by preventing the accumulation of resistive byproducts

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If cut-off potentials are pushed to more positive values to increase energy output, then energy density is improved, but cathode instability increases

Engineering Contradiction:
Improveenergy outputVSAvoidcathode stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The interfacial layer serves as a protective intermediary that enables the cathode to operate at more positive cut-off potentials without suffering from instability. It mediates the harsh electrochemical conditions at high potentials, protecting the cathode material composition from degradation while allowing high energy output operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LiAlF4 interfacial layer achieves long-term stability and high capacity retention for lithium nickel manganese cobalt oxide (NMC-811) electrodes, maintaining over 99.9% capacity after 300 cycles at an electrochemical window of 2.75-4.50 V vs. Li+/Li, with improved lithium ion conductivity and reduced internal resistance.

Implementation Method 1

forming, via atomic layer deposition, an interfacial layer coating the cathode active material

Methodology Applied
Scientific EffectAtomic layer deposition: Chemical Vapour Deposition

Data Source

PatentUS11894546B2Atomic layer deposition of stable lithium ion conductive interfacial layer for stable cathode cycling
Publication Date: 2024.02.06 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US11894546B2 patent drawing
  • US11894546B2 patent drawing
  • US11894546B2 patent drawing

AI summary

A coated cathode material includes a cathode active material and an interfacial layer coating the cathode active material. The interfacial layer includes a lithium-containing fluoride which includes at least one additional metal different from lithium.