LiBH4-C60 Nanocomposite Solid Electrolyte for Battery Safety

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Solution Overview

Problem

Current solid-state electrolytes face challenges such as safety concerns, thermal runaway, low voltage, and poor cycle life, and complex metal hydrides like LiBH4 do not meet US DOE requirements for vehicular hydrogen storage, necessitating the development of a more efficient and stable lithium ion conductor.

Innovation Solution

A solid state electrolyte composite is created through solvent-assisted mixing of a metal hydride with a carbon nanomaterial, specifically LiBH4 with C60, forming a metal intercalated polymerized C60 material that enhances ionic mobility while maintaining low electrical conductivity, allowing for the use in high capacity cathode materials and compatibility with lithium metal electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in batteries, then ionic conductivity is achieved, but safety concerns and thermal runaway occur

Engineering Contradiction:
ImprovesafetyVSAvoidthermal runaway
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from liquid to solid by using complex metal hydrides (LiBH4, NaAlH4, etc.), which fundamentally eliminates the thermal runaway issue inherent in liquid electrolytes while maintaining ionic conductivity through solid-state ion transport mechanisms

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by combining complex metal hydrides with carbon nanomaterials (fullerenes C60, carbon nanotubes) to form nanocomposites that exhibit enhanced ionic conductivity and stability, resolving the contradiction between safety and performance

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If complex metal hydrides like LiBH4 are used for hydrogen storage, then high hydrogen capacity is achieved, but US DOE requirements for vehicular hydrogen storage are not met

Engineering Contradiction:
Improvehydrogen capacityVSAvoidvehicular hydrogen storage requirements
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent forms nanocomposites of complex metal hydrides with carbon nanomaterials, where the carbon matrix provides structural stability and the interface enhances hydrogen storage kinetics, enabling the material to meet DOE requirements for vehicular applications by improving both capacity and reliability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces carbon nanomaterials at specific locations (interfaces and surfaces) of the complex metal hydride particles to locally enhance properties such as hydrogen diffusion pathways and structural stability, thereby improving overall performance without compromising hydrogen capacity

Inventive Principle:
Principle #3Local quality

3Reliability

If LiBH4 undergoes structural phase change from orthorhombic to hexagonal, then conductivity increases from 10-8 to 10-3 S cm-1, but activation energy decreases from 0.69 eV to 0.53 eV

Engineering Contradiction:
Improveionic conductivityVSAvoidphase transition temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent modifies the crystal structure parameters of LiBH4 through the formation of nanocomposites with carbon materials, which stabilizes the high-conductivity hexagonal phase at lower temperatures, thereby achieving high ionic conductivity without requiring high-temperature phase transitions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The carbon nanomaterials act as intermediaries that interact with LiBH4 at the interface, facilitating ion transport pathways and stabilizing the hexagonal phase structure, which enables high conductivity at reduced temperatures by mediating the structural transition

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LiBH4-C60 nanocomposite exhibits improved ionic conductivity and stability, enabling the use in lithium ion batteries with enhanced safety and compatibility with lithium metal electrodes, achieving higher reversible capacities and extended cycling life.

Implementation Method 1

C60 alters the interaction of the lithium action with the borohydride anion resulting in the observed increase in ionic conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

LiBH4 undergoes a structural phase change (occurring at 390 K) from orthorhombic to hexagonal upon heating. The high temperature phase (hexagonal) has a conductivity of 10-3 S cm-1

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 3

A solid state electrolyte composite is created through solvent-assisted mixing of a metal hydride with a carbon nanomaterial

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 4

when the material was heated to 300° C. and annealed for 1 hour, the fraction of highly mobile species at room temperature was significantly enhanced

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS9959949B2Solid state electrolyte composites based on complex hydrides and metal doped fullerenes/fulleranes for batteries and electrochemical applications
Publication Date: 2018.05.01 BATTELLE SAVANNAH RIVER ALLIANCE LLC
  • US9959949B2 patent drawing
  • US9959949B2 patent drawing
  • US9959949B2 patent drawing

AI summary

A LiBH4—C60 nanocomposite that displays fast lithium ionic conduction in the solid state is provided. The material is a homogenous nanocomposite that contains both LiBH4 and a hydrogenated fullerene species. In the presence of C60, the lithium ion mobility of LiBH4 is significantly enhanced in the as prepared state when compared to pure LiBH4. After the material is annealed the lithium ion mobility is further enhanced. Constant current cycling demonstrated that the material is stable in the presence of metallic lithium electrodes. The material can serve as a solid state electrolyte in a solid-state lithium ion battery.