LiCoO2 Battery Electrolyte Additives for High-Temperature Cycling

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Solution Overview

Problem

Lithium-ion batteries using LiCoO2 as a positive active material face instability and rapid capacity decrease when operated at high voltages due to lattice deformation, gas production, and corrosion issues, leading to poor performance and short cycle life.

Innovation Solution

A lithium-ion battery design incorporating a metal ion-doped lithium cobalt oxide material (Lix1Coy1M1-y1O2-z1Qz1) with a polynitrile six-membered nitrogen-heterocyclic compound and a halogen-substituted cyclic carbonate additive in the electrolyte, forming a stable complex layer and dense solid electrolyte interphase film to reduce surface activity and side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If LiCoO2 is used as positive active material and voltage is increased above 4.2V to extract more lithium ions, then capacity is improved, but structural stability deteriorates due to lattice deformation and Co4+ instability

Engineering Contradiction:
Improvelithium ion extraction capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent modifies the chemical composition parameters of LiCoO2 by doping with metal ions (Al, Ti, Zr, Mg, Ta) and adjusting stoichiometric ratios (Li1.05Co0.98Mg0.005Zr0.005Ti0.01O1.9F0.1), which changes the crystal structure stability and enables safe operation at higher voltages while maintaining structural integrity during lithium extraction

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining doped lithium cobalt oxide with surface coating layers (such as Li2SiO3, Al2O3, or TiO2) to form a core-shell structure that provides both high capacity and structural stability, where the coating layer protects the bulk material from degradation

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If deep delithiation is performed to increase capacity, then more lithium ions are extracted, but gas production increases due to Co4+ oxidation of electrolyte and surface oxygen

Engineering Contradiction:
Improvelithium ion extraction capacityVSAvoidgas production
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful effect of Co4+ by using it in a controlled manner within a stabilized lattice structure where it can be formed and reduced reversibly without causing electrolyte oxidation, or by using alternative cathode materials like Li1.2Mn0.6Co0.1Ni0.1O2 where high voltage operation does not produce harmful Co4+

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces surface coating layers as intermediary barriers between the cathode material and electrolyte, preventing direct contact and harmful oxidation reactions while allowing lithium ion transport, thus eliminating gas production during deep delithiation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If HF corrosion is allowed to proceed to dissolve Co4+ and deposit on negative electrode, then ion transport might be enhanced, but battery swelling increases due to gas production from electrolyte reduction

Engineering Contradiction:
Improveion transport efficiencyVSAvoidbattery swelling
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces protective coating layers as intermediary barriers that prevent HF from reaching and dissolving Co4+, thereby eliminating the chain reaction that leads to electrolyte reduction and gas production, while maintaining ion transport through the coating's lithium conductivity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent eliminates the harmful HF corrosion pathway entirely by using HF-resistant coating materials (such as Al2O3, TiO2, or Li2SiO3) that are chemically stable in the electrolyte environment, converting a potentially harmful process into a stable, controlled system

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Quantity of substance

If high voltage operation is implemented to increase energy density, then capacity is improved, but cycle life decreases due to rapid capacity decrease from structural collapse

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the crystal structure parameters by doping with metal ions that have different ionic radii and oxidation states, which adjusts the lattice parameters and strengthens the crystal structure to withstand high voltage stress during cycling, preventing structural collapse and extending cycle life

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure with a doped LiCoO2 core and a protective coating shell, where the core provides high capacity and the shell provides structural stability and protection against degradation during high voltage cycling, enabling long cycle life at high energy density

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances structural stability, reduces gas production, and improves cycle and storage performance, especially under high-temperature and high-voltage conditions, with optimal additive concentrations maintaining effective performance.

Implementation Method 1

forming a stable complex layer... with a polynitrile six-membered nitrogen-heterocyclic compound

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

forming a dense solid electrolyte interphase film... with a halogen-substituted cyclic carbonate additive

Methodology Applied
Scientific EffectElectrochemical deposition: Electrodeposition

Implementation Method 3

when the voltage is greater than 4.2 V, the remaining 1⁄2 of lithium ions contained in LiCoO2 may continue to be extracted

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

during deep delithiation, Co3+ is oxidized into quite unstable Co4+, which oxidizes an electrolytic solution together with surface oxygen that loses a large quantity of electrons

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 5

due to high overlapping between a 3d energy level of Co and a 2p energy level of O, the deep delithiation also causes lattice oxygen to lose a large quantity of electrons, resulting in sharp shrinkage of LiCoO2 unit cells

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS12183922B2Lithium-ion battery and apparatus
Publication Date: 2024.12.31 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US12183922B2 patent drawing
  • US12183922B2 patent drawing
  • US12183922B2 patent drawing

AI summary

A lithium-ion battery and an apparatus. The lithium-ion battery includes an electrode assembly and an electrolytic solution. The electrode assembly includes a positive electrode sheet, a negative electrode sheet, and a separation film A positive active material in the positive electrode sheet includes Lix1Coy1M1-y1O2-z1Qz1. A negative active material in the negative electrode sheet includes one or more of Si, SiOx2, a Si/C composite material, and a Si alloy. The electrolytic solution contains an additive A and an additive B, the additive A is a polynitrile six-membered nitrogen-heterocyclic compound with a relatively low oxidation potential, and the additive B is a halogen-substituted cyclic carbonate compound. The lithium-ion battery has superb cycle performance and storage performance, especially under high-temperature and high-voltage conditions.