LiCoO2 Cathode Materials Homogeneous Ti Doping

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Solution Overview

Problem

Current methods for preparing high-density Ti-doped LiCoO2 cathode materials face challenges in achieving homogeneous doping and maintaining high surface area, leading to poor safety, cycling stability, and volumetric energy density due to issues with particle agglomeration and sintering processes.

Innovation Solution

A method involving the use of nanoparticle-doped precursors, where TiO2 nanoparticles are well-dispersed within the precursor compound, allowing for homogeneous doping and achieving high pellet density through controlled precipitation and sintering processes, resulting in LiCoO2 with improved rate performance and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the surface area is increased to improve rate performance, then the solid-state lithium diffusion length is decreased and rate performance is improved, but the area for unwanted side reactions between electrolyte and charged cathode increases, resulting in poor safety, poor cycling stability, and poor storage properties

Engineering Contradiction:
Improverate performanceVSAvoidsafety and cycling stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the interior maintains high surface area for fast lithium diffusion, while the exterior surface is modified with a protective coating that reduces unwanted side reactions with the electrolyte. This allows different regions of the same particle to have different properties: the core provides high rate performance while the shell provides safety and stability.

Inventive Principle:
Principle #3Local quality

2Speed

If the surface area is increased to improve rate performance, then the solid-state lithium diffusion length is decreased, but the packing density is reduced, resulting in lower volumetric energy density

Engineering Contradiction:
Improverate performanceVSAvoidvolumetric energy density
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent uses a thin film protective coating on the particle surface that provides the necessary safety and stability functions while occupying minimal volume. This thin shell allows the particles to maintain high packing density in the electrode, preserving volumetric energy density while still providing the protective functions needed for safety and cycling stability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If traditional precipitation methods are used to prepare cathode precursor material, then various preparation routes are available, but homogeneous doping is difficult to achieve, especially for Ti doping using nanoparticle TiO2

Engineering Contradiction:
Improvepreparation flexibilityVSAvoiddoping homogeneity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-dispersing the TiO2 nanoparticles uniformly within the precursor material before the precipitation and sintering processes. This pre-dispersion step ensures that the dopant is evenly distributed throughout the precursor, which then leads to homogeneous doping in the final cathode material, solving the problem of poor doping homogeneity that plagues traditional methods.

Inventive Principle:
Principle #10Preliminary action

4Quantity of substance

If LiCoO2 particles are made relatively large and compact to achieve high density, then packing density is improved and volumetric energy density is increased, but the surface area is reduced, resulting in poorer rate performance

Engineering Contradiction:
Improvevolumetric energy densityVSAvoidrate performance
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent applies segmentation by creating a hierarchical particle structure where large compact particles are divided into smaller primary crystallites or domains internally. This segmented structure allows the overall particle to maintain large size for good packing density, while the internal segmentation provides shorter diffusion paths for lithium ions, thereby maintaining high rate performance despite the large particle size.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach enables the production of LiCoO2 with enhanced pellet density, rate performance, and cycling stability, while maintaining high volumetric energy density, even at low Ti doping levels, and avoids the limitations of agglomeration and particle size issues in traditional methods.

Implementation Method 1

nanoparticle-doped precursors, where TiO2 nanoparticles are well-dispersed within the precursor compound

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

The cathode materials for secondary batteries described before can exhibit an increased stability besides high capacity and energy density, and they can also meet the necessary power requirements

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

All of these methods have serious problems in achieving good homogeneous doping, especially for Ti doping using a material like nanoparticles of TiO2

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS8703337B2High density cathode materials for secondary batteries
Publication Date: 2014.04.22 UMICORE(BE)
  • US8703337B2 patent drawing
  • US8703337B2 patent drawing
  • US8703337B2 patent drawing

AI summary

A lithium cobalt oxide powder for use as an active positive electrode material in lithium-ion batteries, the lithium cobalt oxide powder having a Ti content of between 0.1 and 0.25 mol %, and the lithium cobalt oxide powder having a density PD in g/cm3 dependent on the powder particle size expressed by the D50 value in μm,wherein PD≧3.63+[0.0153*(D50−17)].