Container Lid Temperature Control Assembly With Shock-Isolated Venting

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Solution Overview

Problem

Transit containers used for delicate cargo face challenges in maintaining operational conditions under extreme temperature variations, as existing solutions do not effectively regulate temperature within the container to ensure continuous functionality of the cargo during transport and operation.

Innovation Solution

A temperature control system integrated into the lid of the transit container, comprising a temperature control assembly, shock isolation devices, exhaust assemblies, and a mounting plate, which allows for airflow and inertial load transmission, maintaining a controlled temperature while minimizing the system's height to fit within the container's lid cavity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a temperature control system is integrated into the lid of the transit container, then the temperature control capability is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature control capabilityVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The temperature control assembly is integrated into the lid structure of the transit container, merging the temperature control function with the existing container structure. This reduces the need for separate temperature control units and simplifies the overall system architecture while maintaining effective temperature regulation capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lid structure is designed to serve multiple functions: it provides structural closure for the container while simultaneously housing the temperature control assembly. This multi-functionality reduces the number of separate components needed, thereby reducing device complexity while improving temperature control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If shock isolation devices are used to protect the temperature control assembly, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Shock isolation devices are pre-installed between the temperature control assembly and the lid structure to provide protective cushioning before shocks occur. This beforehand protection ensures the temperature control assembly is safeguarded against vibrations and shocks during transit, improving reliability without requiring complex active protection systems.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Volume of moving object

If the temperature control assembly is located in a cavity of the lid, then the space utilization is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvespace utilizationVSAvoidmanufacturing precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The lid structure is segmented to create a dedicated cavity that houses the temperature control assembly. This segmentation allows the temperature control system to be precisely positioned within the lid volume, optimizing space utilization while the modular cavity design helps manage manufacturing precision requirements through standardized fabrication processes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains a desired temperature within the transit container, ensuring the operational readiness of cargo under extreme conditions by regulating temperature and attenuating shocks, thus enhancing the reliability of the equipment during transport and operation.

Implementation Method 1

at least one shock isolation device coupled to the cover plate and the temperature control assembly, the at least one shock isolation device located within the cavity and sized to transmit inertial loads from the temperature control assembly into the cover plate

Methodology Applied
Scientific EffectShock isolation: Damping

Implementation Method 2

sized to transmit inertial loads from the temperature control assembly into the cover plate

Methodology Applied
Scientific EffectInertial loads: Inertia

Implementation Method 3

the cover plate having at least one vent to permit airflow between an ambient environment and a cavity defined by at least the cover plate and sidewalls of the lid

Methodology Applied
Scientific EffectAirflow: Convection

Data Source

PatentUS7764497B2Temperature control assembly receivable in a container lid
Publication Date: 2010.07.27 BECKLIN HLDG
  • US7764497B2 patent drawing
  • US7764497B2 patent drawing
  • US7764497B2 patent drawing

AI summary

A transit container, such as a rack-mount style container, includes a temperature control system for maintaining a desired temperature within the container such that any cargo within the container remains operational at selected times and possibly in selected locations. The temperature control system includes support or mounting brackets, a temperature control assembly, shock isolation devices for shock attenuation of the temperature control assembly, exhaust assemblies that include exhaust fans and exhaust/intake louvers, and a mounting plate attachable to a lid of the transit container. The temperature control assembly and the aforementioned components may be arranged to have a low-height profile or envelope, which in turn permits the temperature control system to be located in a cavity or chamber of the lid.