Vehicle LiDAR-Camera Alignment Using Two-Stage Recalibration

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Solution Overview

Problem

Vehicle sensor systems face misalignment and calibration errors due to lack of recalibration after service or maintenance, leading to inaccurate readings and decreased system performance.

Innovation Solution

A method and system for recalibrating LiDAR and camera sensors in vehicles using a two-step process: a pre-alignment procedure with sparse data and a deep-alignment procedure with dense data, utilizing a controller to determine calibration parameters through iterative alignment algorithms, without requiring specialized equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single-step alignment procedure is used, then the calibration process is simpler and faster, but the alignment accuracy is insufficient

Engineering Contradiction:
Improvealignment accuracyVSAvoidcalibration process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The calibration process is divided into two distinct stages: pre-alignment and deep-alignment. The pre-alignment stage uses sparse data to establish initial calibration parameters, while the deep-alignment stage uses dense data to refine these parameters. This segmentation allows the system to achieve high alignment accuracy without requiring a single complex alignment procedure, as each stage builds upon the previous one incrementally.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pre-alignment procedure serves as a preliminary action that prepares the calibration parameters before the final deep-alignment process. By first establishing rough alignment using sparse data collected during normal driving, the system creates a foundation that enables the subsequent deep-alignment to converge faster and achieve higher precision with dense data.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If dense data is collected for alignment, then the calibration accuracy is improved, but the data collection time and processing load increase

Engineering Contradiction:
Improvecalibration accuracyVSAvoiddata collection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The data collection and processing is segmented into two phases: sparse data collection for pre-alignment and dense data collection for deep-alignment. This allows the system to use minimal data for initial calibration, reducing time loss, while reserving dense data collection for the final refinement stage where maximum accuracy is required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Sparse data collection and pre-alignment serve as preliminary actions that reduce the burden on the deep-alignment stage. By establishing initial calibration parameters using sparse data, the system reduces the complexity and time required for processing dense data in the subsequent deep-alignment phase, as the optimization starts from a better initial state.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If specialized calibration equipment is used, then the alignment precision is improved, but the system complexity and cost increase

Engineering Contradiction:
Improvealignment precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs self-calibration using data collected from its own sensors during normal vehicle operation. The calibration process utilizes LiDAR and camera data that are already being collected for environmental perception, eliminating the need for external specialized calibration equipment. The system serves its own calibration needs by processing its operational data through the two-stage alignment procedure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The calibration system leverages the existing LiDAR and camera sensors that are already installed for primary functions like obstacle detection and environmental mapping. These sensors serve dual purposes: their primary function for safety and navigation, and their data is simultaneously used for calibration. This multi-functionality eliminates the need for dedicated calibration equipment, reducing system complexity while maintaining alignment precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250341621A1Robust lidar to camera alignment method for a vehicle
Publication Date: 2025.11.06 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US20250341621A1 patent drawing
  • US20250341621A1 patent drawing
  • US20250341621A1 patent drawing

AI summary

A method for determining light detection and ranging (LiDAR) to camera calibration parameters for a vehicle includes collecting pre-alignment LiDAR data and pre-alignment camera data. The method further may include determining pre-alignment LiDAR to camera calibration parameters based on the pre-alignment LiDAR data and the pre-alignment camera data. The method further may include collecting deep-alignment LiDAR data and deep-alignment camera data based at least in part on the pre-alignment LiDAR to camera calibration parameters. The method further may include determining final LIDAR to camera calibration parameters based at least in part on the deep-alignment LiDAR data and the deep-alignment camera data.