LiDAR Channel Angle Calibration Using Target Spot Offsets

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Solution Overview

Problem

LiDAR systems suffer from manufacturing errors that cause deviations between actual and pre-designed channel positions, leading to inaccuracies in point cloud detection and measurement results.

Innovation Solution

A calibration method and device that utilize a moving component and controller to align LiDAR channels with a calibration target, acquiring images to determine vertical and horizontal offset angles, and calibrate channels based on these angles to improve accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If LiDAR channels are manufactured according to pre-designed positions, then manufacturing efficiency is maintained, but manufacturing precision deteriorates due to production errors causing channel position deviations

Engineering Contradiction:
Improvechannel position precisionVSAvoidcalibration system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by performing calibration measurements before final LiDAR operation. A calibration target with known reference spot positions is used to pre-determine the actual positions of LiDAR channels. The controller calculates position deviations between actual channel positions and pre-designed positions, and stores compensation data that is applied during actual LiDAR operation to correct the deviations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses a calibration target as an intermediary object with predetermined reference spots. This calibration target serves as a mediator between the LiDAR channels and the measurement system. The image acquisition device captures images of the calibration target, and the controller uses the known reference spot positions to calculate channel position deviations, enabling indirect measurement of channel positions with high precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If manual calibration methods are used to correct channel position deviations, then manufacturing precision improves, but productivity deteriorates due to time-consuming individual channel adjustment

Engineering Contradiction:
Improvechannel position precisionVSAvoidcalibration efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges multiple calibration operations into a single automated process. Instead of calibrating each channel individually through manual adjustment, the system captures an image containing all channel projections simultaneously, processes all position deviations through automated calculations, and applies comprehensive corrections in one operation, significantly improving calibration efficiency while maintaining high precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements feedback by using the image acquisition device to capture actual channel positions, comparing them with pre-designed positions through the controller, calculating deviations, and applying compensation data to correct the deviations. This closed-loop feedback mechanism automates the calibration process, eliminating manual intervention and大幅提升 calibration productivity.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If LiDAR channels are installed without calibration, then ease of manufacture improves, but measurement precision deteriorates due to accumulated position deviations affecting point cloud accuracy

Engineering Contradiction:
Improveassembly simplicityVSAvoidpoint cloud detection precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical alignment methods with an optical measurement and computational correction system. Instead of relying on precise mechanical positioning during assembly, the system uses an image acquisition device to optically measure actual channel positions, and the controller computationally calculates and applies position corrections, maintaining ease of assembly while achieving high measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the approach from physically adjusting channel positions during assembly to modifying detection parameters through software compensation. The controller stores and applies compensation data that adjusts the interpreted positions of channels based on measured deviations, allowing easy assembly while maintaining high measurement precision through parameter correction rather than physical repositioning.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260056302A1Calibration method, device, and system for lidar channel angle error
Publication Date: 2026.02.26 AUTOX TECH PTE LTD
  • US20260056302A1 patent drawing
  • US20260056302A1 patent drawing
  • US20260056302A1 patent drawing

AI summary

A calibration method for LiDAR channel angular error is applied to a calibration device with a controller and a moving component. The LiDAR optical engine on the moving component is controlled by the controller to deflect. The method includes: aligning the LiDAR's detection center with the calibration-target center; selecting channels to be calibrated; controlling the selected channels to project onto the target based on their positional relationship; acquiring an image of the target to get real and reference spots; determining vertical and horizontal offset angles according to the spot positions; and calibrating the channels using these offset angles.