Vehicle LiDAR Cover Strain Sensing for Foreign Substance Detection

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Solution Overview

Problem

The degradation of sensor units installed on vehicle exteriors due to foreign substances adhering to the covers that allow light passage, which obstructs the detection of external information.

Innovation Solution

A sensor system with a displacement sensor on the cover to detect changes in strain caused by foreign substances, combined with a processor for identifying and addressing adhesion, and optional features like vibration or liquid spraying for removal, ensuring continuous information detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cover is used to protect the sensor unit, then the sensor unit is protected and forms part of the vehicle outer surface, but foreign substances may adhere to the cover and obstruct light passage, degrading detection capability

Engineering Contradiction:
Improvesensor unit protectionVSAvoidforeign substance adhesion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The displacement sensor continuously monitors the cover surface for foreign substance adhesion by detecting strain changes, providing feedback signals to the control device. This enables real-time detection and triggering of removal operations, maintaining sensor unit performance without compromising the protective function of the cover.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The actuator generates mechanical vibrations that are transmitted to the cover, creating shear forces that dislodge adhered foreign substances. This vibration-based removal mechanism effectively clears the cover surface while preserving the cover's protective function and light transmission properties.

Inventive Principle:
Principle #18Mechanical vibration

2Measurement precision

If a displacement sensor is added to detect foreign substances, then detection capability is improved, but device complexity increases

Engineering Contradiction:
Improveforeign substance detectionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The displacement sensor acts as an intermediary element that indirectly detects foreign substances by measuring strain changes on the cover surface rather than directly sensing the foreign objects. This indirect detection approach simplifies the overall system compared to direct sensing methods while maintaining effective detection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The displacement sensor serves multiple functions: it monitors both the structural integrity of the cover and detects foreign substance adhesion through strain changes. This multi-functionality reduces the need for separate detection systems, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If an actuator is added to remove foreign substances, then detection capability is improved, but device complexity increases

Engineering Contradiction:
Improvecontinuous detection capabilityVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The actuator enables the cover to self-clean by generating vibrations that remove adhered foreign substances. This self-service capability maintains detection reliability without requiring manual intervention or complex external cleaning systems, thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The actuator is integrated with the existing cover structure and sensor system, combining the removal function with the protective cover rather than adding a separate complex cleaning mechanism. This merging approach achieves continuous detection capability while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses degradation in sensor unit performance by detecting and removing foreign substances, maintaining the integrity of external information detection.

Implementation Method 1

the distribution of the strain generated in the cover is not uniform, but the modes of strain detected at the same location exhibit the same displacement tendency

Methodology Applied
Scientific EffectStrain: Deformation

Implementation Method 2

If a foreign substance adheres to a portion of the cover located on the traveling path of the light used by the sensor unit for detecting information

Methodology Applied
Scientific EffectOptical fiber sensing: Optical Fibre

Implementation Method 3

In a case where an acceleration sensor is used as the displacement sensor, the sensor system may include an actuator for vibrating the cover

Methodology Applied
Scientific EffectAcceleration: Accelerometer

Data Source

PatentUS11994263B2Sensor system adapted to be installed in a vehicle including a cover
Publication Date: 2024.05.28 KOITO MFG CO LTD
  • US11994263B2 patent drawing
  • US11994263B2 patent drawing
  • US11994263B2 patent drawing

AI summary

A LiDAR sensor unit is configured to detect information of an outside area of a vehicle with sensing light. A cover covers the LiDAR sensor unit so as to allow passage of the sensing light while forming a part of an outer surface of the vehicle. A strain gage is disposed on the cover and configured to output a strain signal corresponding to strain generated in the cover. A processor is configured to detect a foreign substance adhered to the cover based on the strain signal.