LiDAR Deviation Correction for Work Machine Monitoring

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Solution Overview

Problem

Existing peripheral monitoring systems for work machines face challenges in correcting deviations of position measurement devices, such as LiDAR sensors, due to vibrations or impacts, which affect detection accuracy.

Innovation Solution

A peripheral monitoring system that includes a position measurement device, position identifying members, an acquisition unit to gather position information, and an identifying unit to calculate and correct positional and posture deviations of the sensor, allowing for accurate alignment and obstacle detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a position measurement device (sensor) is installed in a work machine to detect objects in a caution area, then obstacle detection capability is improved, but the sensor may deviate from its initial installation position due to vibrations or impacts, causing detection accuracy to deteriorate

Engineering Contradiction:
Improveobstacle detection capabilityVSAvoiddetection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system performs preliminary calibration by detecting the position of the sensor relative to the work machine body before actual obstacle detection begins. This preliminary action establishes a reference relationship that compensates for subsequent deviations caused by vibrations or impacts, maintaining detection accuracy throughout operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the relative position between the sensor and the work machine body using detection means, and automatically corrects any deviations by updating the coordinate transformation parameters. This feedback mechanism ensures that detection accuracy is maintained even when the sensor position changes due to vibrations or impacts

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If the sensor is fixedly installed on the work machine, then detection stability is improved, but the sensor cannot be easily adjusted or replaced when deviations occur or maintenance is needed

Engineering Contradiction:
Improvedetection stabilityVSAvoidadjustability and replaceability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The system transitions from a static fixed installation to a dynamic adjustable installation, where the sensor can be repositioned along the rotation axis of the turntable. This dynamic mounting approach allows the sensor to be easily adjusted or replaced while maintaining stable detection through continuous position calibration

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If the sensor is installed on a rotating platform to expand measurement range, then coverage area is improved, but the sensor position and orientation may change during rotation, complicating coordinate transformation and detection accuracy

Engineering Contradiction:
Improvemeasurement rangeVSAvoidcoordinate transformation complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The system establishes a universal coordinate transformation framework that works regardless of the sensor's rotational position. By detecting the sensor's position relative to the work machine body at any orientation and automatically calculating the appropriate transformation parameters, the system simplifies the complexity of coordinate transformation while maintaining expanded measurement coverage

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively corrects sensor deviations, improves detection accuracy, and allows for efficient obstacle detection without obstructing the measurement range, even during transportation and assembly/disassembly processes.

Implementation Method 1

a position measurement device (sensor such as LiDAR) is installed in a work machine in order to detect an object

Methodology Applied
Scientific EffectLight: Light

Data Source

PatentUS20240217781A1Peripheral monitoring system for work machine and work machine
Publication Date: 2024.07.04 SUMITOMO HEAVY IND LTD
  • US20240217781A1 patent drawing
  • US20240217781A1 patent drawing
  • US20240217781A1 patent drawing

AI summary

A peripheral monitoring system for a work machine includes a position measurement device that measures a position of an object, a position identifying member provided for the work machine, an acquisition unit that acquires position information of the position identifying member with the position measurement device, and an identifying unit that identifies a position of the position measurement device based on the position information acquired by the acquisition unit, in which the position identifying member is detachably installed on the work machine.