Thermogenic Light-Absorbing Coating for LiDAR Lens Self-Cleaning

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Solution Overview

Problem

LiDAR sensors face challenges in maintaining a clean lens due to environmental conditions such as harsh weather, moisture, and debris, which can lead to reduced performance and safety issues in autonomous vehicles, and existing active coatings may degrade, failing to provide effective long-term solutions.

Innovation Solution

A method involving a coating with a thermogenic light-absorbing material on the LiDAR lens surface, activated by an internal near-infrared light source to generate heat, forming a hydrophobic, oleophobic, or hydrophilic active coating that repels moisture and particulate matter, potentially combined with a retractable element for additional cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing active coatings are applied to the LiDAR lens, then cleaning performance is improved, but the coatings degrade over time and fail to provide long-term protection

Engineering Contradiction:
Improvecoating durabilityVSAvoidcoating lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the activation parameter from chemical reactions (UV light) to thermal energy (infrared light heating). The coating contains thermogenic light-absorbing materials that convert infrared light to heat, raising the temperature to activate the cleaning function. This parameter change enables durable, long-lasting coatings that don't degrade like UV-activated coatings.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The coating is a composite material combining thermogenic light-absorbing materials (such as carbon nanotubes, graphite, or metal particles) with active cleaning agents. This composite structure allows the coating to absorb infrared light, generate heat, and trigger the cleaning mechanism, providing both durability and long-term functionality.

Inventive Principle:
Principle #40Composite materials

2Reliability

If mechanical cleaning methods are used, then immediate cleaning effect is achieved, but the lens is subjected to physical stress and potential damage

Engineering Contradiction:
Improvelens integrityVSAvoidcleaning effectiveness
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces mechanical cleaning systems (wipers, brushes, air jets) with a thermal-field-based cleaning mechanism. The thermogenic coating absorbs infrared light and generates heat to activate cleaning chemicals or phase-change materials, eliminating mechanical contact with the lens surface while maintaining high cleaning effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The coating enables the lens to clean itself by absorbing infrared light and generating heat internally. This self-service mechanism activates the cleaning function without external mechanical intervention, protecting the lens from physical stress while maintaining cleaning productivity.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If UV-activated coatings are used, then self-cleaning function is provided, but the coatings degrade under continuous UV exposure

Engineering Contradiction:
Improveself-cleaning capabilityVSAvoidcoating stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent converts the harmful effect of continuous light exposure (which degrades UV coatings) into a beneficial thermal effect. By using infrared-absorbing materials, the coating harnesses the energy of light to generate heat for activation, turning potential degradation into a sustainable activation mechanism that enhances both self-cleaning capability and coating stability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains a clean lens by preventing the adhesion of substances, extending the lifespan of LiDAR sensors and ensuring continuous operation of autonomous vehicles by forming durable, self-cleaning coatings that resist environmental degradation.

Implementation Method 1

a coating having first and second components is applied to an exterior surface of a lens of a laser sensor, the first component including a thermogenic light-absorbing (TLA) material; and irradiating the TLA material from a light source within the laser sensor to generate heat from the TLA material

Methodology Applied
Scientific EffectLight absorption and thermal conversion: Absorption (EM radiation)

Implementation Method 2

The heat generated by the TLA material may cause the second component to cure, solidify, or undergo a phase change

Methodology Applied
Scientific EffectThermal activation and phase change: Phase Change

Data Source

PatentUS10520588B2Maintaining clean laser lens windows using light absorbing materials
Publication Date: 2019.12.31 FORD GLOBAL TECH LLC
  • US10520588B2 patent drawing
  • US10520588B2 patent drawing
  • US10520588B2 patent drawing

AI summary

Laser sensor lenses and methods for maintaining clean laser sensors lenses are disclosed. One method may include applying a coating having first and second components to an exterior surface of a lens of a laser sensor, the first component including a thermogenic light-absorbing (TLA) material; and irradiating the TLA material from a light source within the laser sensor to generate heat from the TLA material to cause the second component to form an active coating. The light source may be a laser of a LiDAR sensor. The heat from the TLA material may cause the second component to cure, solidify, or undergo a phase change. The active coating may be at least one of hydrophobic, oleophobic, and hydrophilic. In another embodiment, a removable cover having a TLA material may be positioned proximate the lens window and irradiated to heat the lens window (e.g., to melt ice thereon).