On-Vehicle LiDAR Mapping for Autonomous Earth-Moving Control

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Solution Overview

Problem

Existing techniques for autonomous control of powered earth-moving vehicles are limited by the use of limited types of sensed data, inability to perform fully autonomous operations when faced with on-site obstacles, and the requirement for bulky and expensive hardware systems, which hinder coordinated operations between multiple vehicles.

Innovation Solution

The implementation of on-vehicle perception systems using LiDAR components and additional sensors to gather and analyze data, enabling the creation of 3D maps and obstacle classification, and the use of an Earth-Moving Vehicle Autonomous Operations Control (EMVAOC) system to control vehicle movements and coordinate actions between multiple vehicles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If limited types of sensed data are used for autonomous control, then device complexity is reduced, but measurement precision and reliability of autonomous operations deteriorate

Engineering Contradiction:
Improvehardware system complexityVSAvoidenvironment data accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent combines multiple types of sensors (LiDAR, cameras, radar, ultrasonic sensors) into an integrated perception system that gathers diverse environmental data simultaneously. This merging of different sensing modalities enables comprehensive 3D mapping and obstacle detection without requiring overly complex individual sensor systems, resolving the contradiction between device complexity and measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The perception system is designed to perform multiple functions including 3D mapping, obstacle detection, classification, and tracking using a unified architecture. This multi-functional approach allows the system to gather comprehensive environmental data while maintaining manageable device complexity through shared processing resources and integrated hardware platforms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If limited types of sensed data are used, then device complexity is reduced, but the ability to perform fully autonomous operations when faced with on-site obstacles deteriorates

Engineering Contradiction:
Improvehardware system complexityVSAvoidautonomous operation reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent combines multiple types of sensors (LiDAR, cameras, radar, ultrasonic sensors) into an integrated perception system that gathers diverse environmental data simultaneously. This merging of different sensing modalities enables comprehensive 3D mapping and obstacle detection without requiring overly complex individual sensor systems, resolving the contradiction between device complexity and measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system continuously processes sensor data to generate real-time feedback about the environment, including obstacle detection, classification, and tracking. This feedback loop enables the autonomous vehicle to adapt its operations dynamically, improving reliability by continuously monitoring and responding to on-site conditions while maintaining manageable hardware complexity through efficient processing algorithms.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If bulky and expensive hardware systems are used to support autonomous operations, then measurement precision and reliability improve, but ease of operation and coordination between multiple vehicles deteriorate

Engineering Contradiction:
Improveenvironment data accuracyVSAvoidvehicle coordination ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The perception system is designed to perform multiple functions including 3D mapping, obstacle detection, classification, and tracking using a unified architecture. This multi-functional approach allows the system to gather comprehensive environmental data while maintaining manageable device complexity through shared processing resources and integrated hardware platforms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements a modular perception system with distinct sensor modules (LiDAR, cameras, radar, ultrasonic sensors) that can be independently optimized and replaced. This segmentation allows each sensor type to be selected based on specific performance requirements rather than requiring all vehicles to use overly complex unified systems, improving ease of operation and coordination while maintaining measurement precision.

Inventive Principle:
Principle #1Segmentation

4Measurement precision

If comprehensive sensors are used to gather multiple types of data, then measurement precision and autonomous operation capability improve, but device complexity increases

Engineering Contradiction:
Improveenvironment data accuracyVSAvoidperception system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple types of sensors (LiDAR, cameras, radar, ultrasonic sensors) into an integrated perception system that gathers diverse environmental data simultaneously. This merging of different sensing modalities enables comprehensive 3D mapping and obstacle detection without requiring overly complex individual sensor systems, resolving the contradiction between device complexity and measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fully autonomous operations of earth-moving vehicles, improves data accuracy and processing efficiency, reduces hardware requirements, and allows for coordinated actions between multiple vehicles, enhancing operational precision and safety.

Implementation Method 1

In at least some embodiments, a perception system on a powered earth-moving vehicle includes one or more LiDAR components (e.g., light emitters and light detector/receiver sensors) that repeatedly (e.g., continuously) map an environment around the vehicle

Methodology Applied
Scientific EffectLiDAR: LIDAR

Data Source

PatentUS12123171B2Autonomous control of operations of powered earth-moving vehicles using data from on-vehicle perception systems
Publication Date: 2024.10.22 AIM INTELLIGENT MACHINES INC
  • US12123171B2 patent drawing
  • US12123171B2 patent drawing
  • US12123171B2 patent drawing

AI summary

Systems and techniques are described for implementing autonomous control of earth-moving construction and/or mining vehicles, including to automatically determine and control autonomous movement (e.g., of a vehicle's hydraulic arm(s), tool attachment(s), tracks/wheels, rotatable chassis, etc.) to move materials or perform other actions based at least in part on data about an environment around the vehicle(s). A perception system on a vehicle that includes at least a LiDAR component may be used to repeatedly map a surrounding environment and determine a 3D point cloud with 3D data points reflecting the surrounding ground and nearby objects, with the LiDAR component mounted on a component part of the vehicle that is moved independently of the vehicle chassis to gather additional data about the environment. GPS data from receivers on the vehicle may further be used to calculate absolute locations of the 3D data points.