Integrated LIDAR Modulator PIC With III-V and Silicon Photonics

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Solution Overview

Problem

Existing LIDAR systems face challenges in achieving high performance and efficiency due to limitations in semiconductor materials and manufacturing processes, particularly in the integration of group III-V semiconductor dies with silicon photonics dies.

Innovation Solution

The integration of co-packaged silicon photonics dies with group III-V semiconductor dies, where the group III-V die includes semiconductor devices such as modulators, preamplifiers, and amplifiers, coupled with a silicon photonics die that feeds a light beam to the channels of the group III-V die, forming a photonic integrated circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If group III-V semiconductor dies are integrated with silicon photonics dies, then optical transmission characteristics and efficiency are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveoptical transmission characteristicsVSAvoidintegration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates group III-V semiconductor amplifiers and modulators with silicon photonics waveguides onto a single photonic integrated circuit substrate. This merging of different semiconductor technologies enables direct coupling of optical signals between the group III-V components and silicon waveguides, improving optical transmission characteristics while maintaining a unified device structure that manages complexity through systematic integration.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If multiple semiconductor devices are integrated on the same die, then manufacturing cost is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemanufacturing costVSAvoidalignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent divides the photonic integrated circuit into distinct functional regions: group III-V semiconductor regions containing amplifiers and modulators, and silicon photonics regions containing waveguides. These segmented regions are selectively formed on different portions of the substrate, allowing each region to be optimized independently while reducing overall manufacturing complexity and cost through standardized fabrication processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different semiconductor materials and fabrication techniques to different locations on the substrate. Group III-V semiconductor layers are formed in specific regions where amplification and modulation are needed, while silicon photonics waveguides are formed in other regions. This local differentiation of material properties and fabrication approaches enables cost-effective manufacturing while meeting precise alignment requirements through targeted processing.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If high-power light signals are generated, then LIDAR measurement accuracy is improved, but energy consumption increases

Engineering Contradiction:
Improvedistance and velocity measurement accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent integrates optical amplifiers within the photonic integrated circuit that continuously amplify optical signals as they propagate through the circuit. This continuous amplification maintains high optical power levels throughout the device without requiring periodic re-amplification, enabling accurate LIDAR measurements while optimizing energy efficiency by maintaining steady-state operation of the amplification process.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent uses group III-V semiconductor amplifiers as intermediary components that convert electrical pump energy into optical gain, mediating between the electrical power supply and the optical signal. These amplifiers efficiently transfer energy from the pump source to the signal wave, enabling high-power light generation for accurate LIDAR measurements while minimizing energy loss through optimized energy conversion processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the performance of LIDAR systems by reducing manufacturing costs, increasing efficiency, and improving optical transmission characteristics, enabling the generation of high-power light signals necessary for accurate distance and velocity measurements.

Implementation Method 1

The modulator can be configured to modulate phase and/or frequency of the light source such that the modulated beam can include a phase-modulated beam and/or a frequency-modulated beam

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 2

The modulator can be configured to modulate phase and/or frequency of the light source such that the modulated beam can include a phase-modulated beam and/or a frequency-modulated beam

Methodology Applied
Scientific EffectFrequency modulation: Phase Modulation

Implementation Method 3

The amplifier is configured to amplify the beam to produce an amplified beam

Methodology Applied
Scientific EffectLight amplification: Laser

Data Source

PatentUS12222448B1LIDAR sensor system including integrated modulator
Publication Date: 2025.02.11 AURORA OPERATIONS INC
  • US12222448B1 patent drawing
  • US12222448B1 patent drawing
  • US12222448B1 patent drawing

AI summary

A light detection and ranging (LIDAR) sensor system for a vehicle can include: a light source configured to output a beam; a photonics integrated circuit (PIC) including a semiconductor die, the semiconductor die including a substrate having two or more semiconductor stacks respectively associated with two or more semiconductor devices formed on the substrate, the two or more semiconductor devices respectively configured to receive the beam from the light source and modify one or more features of the beam; a transmitter configured to receive the beam from the semiconductor die; and one or more optics configured to receive the beam from the transmitter and emit the beam towards an object.