LiF-embedded SiG Anode Coating for Battery Cycle Stability

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Solution Overview

Problem

Current lithium-ion batteries face challenges in achieving high energy storage capacities and cycle life due to the poor performance of silicon-based anodes, primarily due to volume changes during charging/discharging and high synthesis costs, which are not adequately addressed by existing materials and methods.

Innovation Solution

A nanographitic composite is developed for use as a lithium-ion battery anode, comprising electroactive material particles coated with graphene nanoplatelets and an SEI modifier additive, such as LiF, which forms a discontinuous or continuous thin solid electrolyte interface layer, enhancing cycle stability and reducing synthesis costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If silicon particles are coated with carbon layers via chemical vapor deposition, then cycling stability is improved, but first cycle reversibility decreases due to retarded electrolyte penetration

Engineering Contradiction:
Improvecycling stabilityVSAvoidfirst cycle reversibility
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces thick carbon coating layers with thin graphene nanoplatelet coatings. Graphene's two-dimensional structure provides sufficient protection for cycling stability while its atomic-thin nature allows electrolyte penetration, resolving the contradiction between protection and accessibility.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The graphene nanoplatelet coating creates a porous, hierarchical structure that allows electrolyte penetration through interstitial spaces between platelets, maintaining first cycle reversibility while providing structural protection for cycling stability.

Inventive Principle:
Principle #31Porous materials

2Productivity

If graphene materials are used to coat silicon particles, then capacity and rate capability are improved, but the rigid framework cannot accommodate volume change during cycling

Engineering Contradiction:
Improvecapacity and rate capabilityVSAvoidvolume change accommodation
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent uses individually coated silicon particles rather than aggregated structures, allowing each particle to expand and contract independently within its own graphene coating, accommodating volume changes while maintaining high capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The graphene nanoplatelet coating provides a dynamic, flexible framework that can adapt to volume changes during lithiation-delithiation cycles, unlike rigid bulk graphene structures, thereby maintaining both capacity and structural stability.

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If traditional graphite anode materials are replaced with silicon, then energy storage capacity increases, but synthesis cost increases due to expensive precursors and complex processes

Engineering Contradiction:
Improveenergy storage capacityVSAvoidsynthesis cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the synthesis approach from complex chemical vapor deposition or hydrothermal methods to simple solution-based processing and drying, dramatically reducing synthesis cost while maintaining the high capacity benefits of silicon anodes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses inexpensive graphene nanoplatelets as a coating material that can be applied through simple solution processing, replacing expensive and complex synthesis procedures with cost-effective materials and methods.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanographitic composite improves the cycle life and energy storage capacity of silicon-based anodes, accommodating volume changes during cycling while maintaining electrical conductivity, and reduces production costs, making it suitable for commercial applications.

Implementation Method 1

a coating over the electroactive particles comprising a plurality of graphene nanoplatelets

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

an SEI modifier additive wherein the SEI modifier additive is a dry powder that is disposed over at least part of the surface of the electroactive material particles

Methodology Applied
Scientific EffectSolid electrolyte interface formation:

Data Source

PatentUS10644309B2LiF-embedded SiG powder for lithium ion battery
Publication Date: 2020.05.05 NANOXPLORE INC
  • US10644309B2 patent drawing
  • US10644309B2 patent drawing
  • US10644309B2 patent drawing

AI summary

A nanographitic composite for use as an anode in a lithium ion battery is described, including: particles of an electroactive material; and a coating over the electroactive particles comprising a plurality of graphene nanoplatelets and an SEI modifier additive wherein the SEI modifier additive is a dry powder that is disposed over at least part of the surface of the electroactive material particles.