Life-Size Playground Layout Templates for Precise Foundation Installation

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Solution Overview

Problem

Existing systems lack an efficient and cost-effective method for accurately installing playground equipment foundations while ensuring precise placement, reducing labor, minimizing weather delays, and acting as a weed barrier.

Innovation Solution

A system using a full-size template marked on a durable tarp with pre-located circles and stakes for marking foundation locations, which can be excavated to create precise holes for foundations, acting as a weed barrier, and allowing installation in wet conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional measuring and layout methods are used for foundation installation, then installation accuracy can be achieved, but labor time and cost increase significantly

Engineering Contradiction:
Improvefoundation placement accuracyVSAvoidinstallation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The template is pre-fabricated off-site with all foundation locations, dimensions, and equipment layouts pre-marked and pre-measured. This preliminary action eliminates the need for on-site measuring and layout work, allowing workers to simply place the template and transfer markings directly to the ground, thereby reducing installation time while maintaining accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A full-scale physical template is created as a copy of the complete playground equipment layout and foundation plan. This template serves as a portable, accurate replica that can be placed directly on the installation site, transferring precise locations and dimensions without requiring complex measurements or calculations during installation

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If skilled technicians are used for foundation installation, then installation quality improves, but labor cost increases

Engineering Contradiction:
Improvefoundation installation qualityVSAvoidworkforce skill requirement
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The template system is designed to be self-explanatory and self-guiding, with all necessary information (foundation locations, dimensions, spacing) visually displayed on the template itself. Workers can follow the pre-marked guidelines without requiring technical training or interpretation skills, enabling unskilled labor to achieve consistent installation quality

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

All technical decisions regarding foundation placement, spacing, and dimensions are made in advance during template fabrication. The template encapsulates the expertise and technical knowledge beforehand, transferring it to the installation process in a visual, easy-to-follow format that eliminates the need for skilled technicians during actual installation

Inventive Principle:
Principle #10Preliminary action

3Productivity

If conventional installation procedures are followed, then foundations can be installed, but weather conditions cause delays

Engineering Contradiction:
Improveinstallation progressVSAvoidweather impact
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The template is prepared and verified for accuracy in a controlled environment before arrival at the installation site. This preliminary preparation ensures that the template is ready for immediate use regardless of weather conditions, allowing installation to proceed without delays for setup or measurement verification

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The template is designed as a flexible, portable structure that can be easily deployed and adjusted on-site. This dynamic design allows the template to be quickly set up and removed, minimizing exposure to adverse weather conditions while maintaining installation productivity

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If precise measurement and layout are performed on-site, then accurate foundation placement is achieved, but labor intensity increases

Engineering Contradiction:
Improvefoundation location accuracyVSAvoidinstallation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

Instead of performing measurements and calculations on-site, a pre-fabricated template containing all measurement information is brought to the site. The template serves as a physical copy of the complete layout, allowing workers to simply trace or transfer markings from the template to the ground without performing any complex measurements

Inventive Principle:
Principle #26Copying

Solution Approach 2:

All measurement and layout work is completed in advance during template fabrication in a controlled shop environment. This preliminary action transfers the complexity of precise measurement from the busy construction site to the calm fabrication setting, greatly simplifying on-site operations

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250297445A1System and method for assisting and improving the installation of playground equipment and other related components and/or a system with life-size layout templates and a methodology for installation of foundations and other structures called SURFIRE TEMPLATE
Publication Date: 2025.09.25 CHURCHMAN DAVID
  • US20250297445A1 patent drawing
  • US20250297445A1 patent drawing
  • US20250297445A1 patent drawing

AI summary

A system for assisting and improving the installation of playground equipment and related components, the system includes a life-size layout templates and a methodology for installation of foundations and other structures. The system tarp has holes at strategic locations which can be laid on the ground for marking the ground at each of the holes for foundations of the equipment and components of the equipment. For footing and foundation layouts, the required footings dimensions can be printed on life size/to scale “tarps or fabric” which can be laid out in the installation area and positioned to the exact needed use zone or placement of the site. After the position has been confirmed the footings can be cut to the appropriate footing size and excavated, giving a clean/dry work area and can be left to remain on the ground as a weed/vegetation barrier.