Horizontal Lifeline Shuttle Jaw Groove Design for Smooth Travel

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Solution Overview

Problem

Existing horizontal lifeline systems face challenges in user comfort, cost, and production variability, which affect the secure connection and smooth movement of workers along elevated surfaces.

Innovation Solution

A horizontal lifeline shuttle apparatus with a fixed jaw and moveable jaw, featuring dual 'S-shaped' moveable pin grooves to mitigate production variability, a rotatable attachment portion, and a cable channel design that allows seamless movement and secure retention of the cable, eliminating the need for bulky locking mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional horizontal lifeline shuttles are designed with simple pin grooves, then manufacturing is easier and costs are lower, but production variability increases and user comfort deteriorates

Engineering Contradiction:
Improveproduction variabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by modifying the geometry of the pin grooves from simple straight channels to complex three-dimensional curved pathways. These grooves incorporate vertical portions, angled portions, and non-linear sections that precisely control pin movement trajectories. The S-shaped groove profiles with specific curvature radii and transition zones are designed to accommodate production tolerances while maintaining consistent functional performance across all manufactured units, thereby reducing production variability without prohibitively increasing manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamics by creating a moveable jaw that can dynamically adjust its position relative to the fixed jaw through the controlled movement of pins along the curved grooves. The system transitions from a static rigid structure to a dynamic mechanism where the moveable jaw can smoothly follow the cable's movement while maintaining secure engagement. The grooves are designed to guide the pins through specific motion paths that enable the jaw to adapt to varying loads and positions, reducing variability in operational performance.

Inventive Principle:
Principle #15Dynamics

2Reliability

If bulky locking mechanisms are added to ensure secure connection, then reliability improves, but device complexity and cost increase

Engineering Contradiction:
Improvesecure connectionVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies self-service by designing a system where the secure locking function is achieved through the inherent geometry of the grooves and the natural movement of the pins rather than through separate active locking components. The curved groove profiles automatically guide the pins into engagement positions that create secure connections as the cable moves through the shuttle. The system self-regulates its locking state based on the cable's position and tension, eliminating the need for external locking mechanisms while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent merges the guidance function and the locking function into a single integrated groove structure. The same curved grooves that guide pin movement also create the locking engagement through their geometric design. The vertical and angled portions of the grooves work together to simultaneously constrain pin movement in multiple directions while maintaining secure connection. This merging of functions reduces device complexity by eliminating separate locking mechanisms while preserving reliability through the combined geometric constraints.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If simple groove designs are used, then manufacturing costs are reduced, but user comfort and movement smoothness deteriorate

Engineering Contradiction:
Improveuser comfortVSAvoidgroove design complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent applies spheroidality by replacing straight linear grooves with curved three-dimensional pathways that include vertical portions, angled portions, and non-linear sections. The S-shaped groove profiles with carefully designed curvature radii provide smooth transitions that guide the pins along optimized trajectories. These curved grooves eliminate abrupt changes in direction, resulting in smooth cable movement through the shuttle that enhances user comfort. The curvature is designed to distribute contact forces evenly, reducing vibration and improving the operational experience.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS11833376B2Horizontal lifeline shuttle apparatus
Publication Date: 2023.12.05 HONEYWELL SAFETY PRODUCTS USA INC
  • US11833376B2 patent drawing
  • US11833376B2 patent drawing
  • US11833376B2 patent drawing

AI summary

A horizontal lifeline shuttle apparatus is provided. The horizontal lifeline shuttle apparatus includes an attachment portion, a body portion, and a cable channel. The body portion is configured to at least partially surround a portion of a cable so as to retain the portion of the cable within a cable channel The attachment portion is configured to move relative to the body portion based at least in part on the motion of the moveable pin fixedly secured thereto. At least a portion of the moveable pin is disposed within each of a plurality of moveable pin guide grooves positioned within the body portion such that a range of motion of the moveable pin is defined at least in part by the plurality of moveable pin grooves. At least one of the plurality of moveable pin grooves comprises a vertical portion.