Lift Door Assembly With Weight-Supporting Quick Release

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Solution Overview

Problem

Existing door assemblies in lifts, such as boom lifts or aerial work platforms, lack efficient and user-friendly mechanisms for quickly and easily securing and releasing doors, which complicates access to the work platform.

Innovation Solution

A door assembly with a hinge, a door holder, and a locking device that allows the door support to be easily locked and unlocked by aligning openings and inserting/removing a locking device, distributing the door's weight to the holder rather than the locking mechanism, enabling quick removal and installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a locking mechanism is used to secure the door, then the door security is improved, but the door operation complexity increases and the locking device must support the door weight

Engineering Contradiction:
Improvedoor securityVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the weight-support function from the locking device by introducing a separate door holder that receives and supports the door weight. The locking device is then simplified to only perform the locking function through a locking member that engages with a locking surface, eliminating the need for the locking device to bear the door's weight.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The door assembly is segmented into distinct functional components: the door holder for supporting the door weight, the locking device for securing the door, and the hinge for enabling rotation. This segmentation allows each component to be optimized for its specific function without compromising others.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a traditional locking mechanism is used, then the door can be secured, but the door cannot be quickly removed or installed

Engineering Contradiction:
Improvedoor securityVSAvoiddoor operation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The locking mechanism is designed with dynamic characteristics, allowing the locking member to be easily moved between locked and unlocked positions. The locking member can be quickly inserted into or removed from the locking surface, enabling rapid door operation while maintaining secure locking when engaged.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the locking device supports the door weight, then the door can be held in place, but the locking device becomes more complex and harder to operate

Engineering Contradiction:
Improvedoor position stabilityVSAvoidlocking device operation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent extracts the weight-support function from the locking device by introducing a separate door holder that receives and supports the door weight. The locking device is then simplified to only perform the locking function through a locking member that engages with a locking surface, eliminating the need for the locking device to bear the door's weight.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250277396A1Door assembly
Publication Date: 2025.09.04 TEREX SOUTH DAKOTA INC
  • US20250277396A1 patent drawing
  • US20250277396A1 patent drawing
  • US20250277396A1 patent drawing

AI summary

A door assembly according to the disclosure may comprise a hinge; a door holder attached to the hinge, wherein the door holder defines a first opening; a door having a support that is receivable in the door holder, wherein the support defines a second opening that is alignable with the first opening when the support is positioned in the door holder; and a locking device that is insertable into the second opening when the support is positioned in the door holder and the second opening is aligned with the first opening to lock the door to the door holder. The locking device is removable from the second opening by pulling on at least a portion of the locking device so that the support may be removed from the door holder.