Lift Fan Diffuser Duct with Splitters for Hover Efficiency

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Solution Overview

Problem

Existing lift fans face challenges in achieving adequate performance and efficiency in a compact package, particularly in providing direct lift and hover capabilities.

Innovation Solution

A lift fan apparatus incorporating a duct with a diffuser and splitters, which increases airflow and reduces flow separation, allowing for a more compact design while maintaining efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a lift fan is designed to provide adequate performance and efficiency, then the device size increases, but compactness deteriorates

Engineering Contradiction:
Improvehover efficiencyVSAvoiddevice size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The diffuser is nested within the duct structure, with the duct incorporating the diffuser as an integrated component. This allows the diffuser to be housed within the existing duct volume, maximizing the use of available space and achieving enhanced hover efficiency without proportionally increasing device size

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The diffuser increases the flow area in the radial dimension rather than extending the duct length axially. By expanding the flow area outwardly within the duct, the design achieves improved airflow and hover efficiency while maintaining a compact axial footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the duct flow area is increased to enhance hover efficiency, then airflow increases, but surface friction losses increase

Engineering Contradiction:
Improvehover efficiencyVSAvoidsurface friction losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The duct is segmented into distinct sections: an inlet section, a mid-section with constant flow area, and an exit section with increased flow area. The diffuser is positioned only in the exit section, allowing the majority of the duct length to maintain a compact cross-section while still achieving the desired airflow increase at the exit

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diffuser geometry is applied locally in the exit section rather than throughout the entire duct. This localized application increases the flow area only where needed to enhance hover efficiency, while minimizing the total surface area that would generate friction losses

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances hover efficiency by increasing airflow through a given fan diameter and reduces surface friction losses, enabling more compact and efficient lift fan designs.

Implementation Method 1

a diffuser positioned downstream of the rotor. The diffuser has a flow area at an upstream end where it adjoins the mid-section, and a flow area at an exit which is greater than the flow area at the upstream end

Methodology Applied
Scientific EffectDiffuser effect: Diffusion

Implementation Method 2

which increases airflow and reduces flow separation, allowing for a more compact design while maintaining efficiency

Methodology Applied
Scientific EffectFlow separation reduction: Flow Separation

Data Source

PatentEP3599159B1Lift fan with diffuser duct
Publication Date: 2024.07.10 GENERAL ELECTRIC CO
  • EP3599159B1 patent drawingFigure 1~2
  • EP3599159B1 patent drawingFigure 3~4
  • EP3599159B1 patent drawingFigure 5~6

AI summary

A lift fan apparatus (10, 110, 210, 310) includes: a rotor (12, 112, 212) having at least one rotatable hub carrying at least one row of blades; a duct (36, 136, 236) surrounding the rotor (12, 112, 212), the duct (36, 136, 236) including spaced-apart peripheral walls extending between an inlet and an exit, the peripheral walls collectively defining a flow channel which includes a diffuser (50, 150, 250) disposed downstream of the rotor (12, 112, 212), in which a flow area at the exit is greater than a flow area at the rotor (12, 112, 212); and a plurality of spaced-apart splitters disposed in the diffuser (50, 150, 250), each of the splitters having opposed side walls extending between an upstream leading edge and a downstream trailing edge, wherein the splitters divide the diffuser (50, 150, 250) into a plurality of side-by-side flow passages (66, 166, 266, 366).