Lift Gate Platform Stop Member Impact Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing lift gate systems face issues with direct impact between the lift platform and the extension plate during the raising process, which can cause damage and require complex mechanisms to prevent buckling.

Innovation Solution

Incorporating stop members and shackle members that create a gap between the lift platform and the extension plate when the platform is raised, preventing direct contact and using adjustable support brackets to maintain alignment and prevent impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the lift platform is raised directly against the extension plate, then the platform reaches the selected level, but direct impact and damage occur between the platform and the extension plate

Engineering Contradiction:
Improvealignment precisionVSAvoidimpact damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

A stop member is introduced as an intermediary element between the lift platform and the extension plate. The stop member prevents direct contact between these two components when the platform is raised, thereby eliminating impact damage while maintaining proper alignment. The stop member absorbs the impact force and provides a controlled stopping point.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The stop member is positioned in advance to prevent direct impact between the lift platform and extension plate. By having the stop member in place before the raising operation, the system is prepared to cushion any potential impact, preventing damage before it occurs.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If complex mechanisms are added to prevent buckling, then damage prevention is improved, but device complexity increases

Engineering Contradiction:
Improvedamage preventionVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The stop member serves as a simple intermediary that prevents buckling and damage without requiring complex mechanisms. Instead of adding multiple components or complex control systems, a single stop member effectively prevents the harmful impact that would cause buckling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention extracts the essential function of preventing buckling from a complex mechanism and simplifies it to a single stop member. By taking out only the necessary element (the stop member) that prevents buckling, the system achieves reliability without complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If the lift platform contacts the extension plate directly, then structural support is provided, but wear and damage increase

Engineering Contradiction:
Improvestructural supportVSAvoidwear
Core Design Contradiction:
StrengthVSLoss of substance

Solution Approach 1:

The stop member acts as an intermediary that prevents direct contact between the lift platform and extension plate. This eliminates wear between these components while the extension plate continues to provide structural support for the overall system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The stop member is positioned beforehand to prevent direct contact between moving and stationary components. This cushioning effect prevents wear from occurring in the first place, extending the lifespan of the lift platform and extension plate.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10081287B2Lift gate system with extension plate and a lift gate platform
Publication Date: 2018.09.25 MAXON IND INC
  • US10081287B2 patent drawing
  • US10081287B2 patent drawing
  • US10081287B2 patent drawing

AI summary

The present invention provides a lift gate system. In one embodiment, the lift gate system comprises a lift platform, a lifting mechanism, and at least one stop member. The lifting mechanism moves the lift platform between a raised position and a lowered position. The lift platform is substantially aligned with an extension plate when the lift platform is in the raised position. The stop members are positioned relative to the lift platform to provide a gap between the extension plate and the lift platform when the lift platform is in the raised position.